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Qianhu Testing (Shanghai) Co., Ltd
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Qianhu Testing (Shanghai) Co., Ltd

  • E-mail

    ouyangchao@qh-ndt.com

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    15275259479

  • Address

    No. 12, Lane 555 Tianzhu Road, Jiading District, Shanghai, 2004

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Phased array flaw detector

NegotiableUpdate on 01/23
Model
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Place of Origin

Overview

Olympus phased array flaw detector FOCUS PX/PC/SDK is used to detect defects such as cracks, slag inclusions, porosity, and looseness in welds, pipes, bars, plates, forgings, and castings.

Product Details

OlympusPhased array flaw detectorOmniscanSXUsed for detecting defects such as cracks, slag inclusions, porosity, and looseness in welds, pipes, bars, plates, forgings, and castings.

Phased array instruments and equipment used for highly demanding inspections

Olympus provides users with a complete set of advanced phased array integrated solutions that can meet their very demanding requirements. This solution includes FOCUS PX, a powerful and scalable acquisition unit; FocusPC, A powerful data collection and analysis software program; Two software development kits (SDKs): FocusControl and FocusData, allow users to customize software interfaces based on their own applications and control the detection process through FocusPC, achieving fully automated detection operations.

FOCUS PX Instrument

High quality signal quality

FOCUS PX adopts the new Olympus technology, which can provide users with high-quality phased array signals, greatly improving the signal-to-noise ratio performance.

reach, achieve, attain

12 dB

Improvement level of signal-to-noise ratio

Gundam

4 of them

The UT channel


Scalable and powerful detection performance

FOCUS PX embodies the phased array technology of *, which can greatly enhance detection performance and improve detection speed in demanding detection applications. Users can use an additional 4 FOCUS PX units simultaneously, which not only greatly increases detection speed but also enhances the effectiveness of advanced multi probe configurations.

Gundam

4 units

Simultaneously using FOCUS PX

Gundam

30 MB/s

The data transmission rate



Quick programming

The optimized FOCUS PX communication process greatly reduces programming time, thereby significantly reducing detection cycle time and increasing operator experience.


sturdy and durable

FOCUS PX is a sturdy and durable unit that can be integrated into detection systems under harsh production conditions. Its design complies with the IP65 rating standard, and its casing is equipped with many fins that can optimize heat dissipation performance.

Gundam

40 °C

Operating Temperature

Meets rating standards

IP65

Easy to integrate


The protective cover of FOCUS PX can be easily removed, allowing users to use its exposed 4 screw holes to directly install the unit onto the scanner or detection system.

Integration

Simple connection operation

Users can synchronize multiple FOCUS PX units with each other through a simple cable configuration. This allows one unit to receive all I/O signals, reducing wiring operations and greatly simplifying the overall integration process.

Easy Mounting

Easy to install

Users can not only easily and quickly install FOCUS PX, but also place it very close to the probe, which not only reduces the complexity of the connection, but also optimizes the quality of the signal.

There are 4 screw holes on the unit, which can be directly assembled onto any detection scanner.

Advanced PAUT weld seam detection software

The complete collection and analysis tools of WeldSight software help to complete advanced phased array (PA), ultrasonic (UT), and time-of-flight diffraction (TOFD) weld inspections that meet engineering requirements and have repeatability.

Efficient workflow

WeldSight software provides a logically simplified workflow:

  • Create sound beam settings
  • UT configuration
  • calibration
  • data collection
  • analysis
  • Report production

Advanced software features

WeldSight software is designed specifically for the manufacturing of welds or for demanding in-service maintenance of welds, and therefore includes necessary tools for advanced phased array inspection and analysis.

Integrated BeamTool scanning plan from Eclipse Scientific

• Automatic wedge validation and probe chip validation

• Automatically focus on the target

Improved Time Correction Gain (TCG) for simultaneous multi-point calibration

• Provides drag and drop functionality, customizable display view

TOFD tool

• Dynamic C-scan fusion view

3D imaging and polar coordinate maps

• Supports dual crystal linear array (DLA)/dual crystal matrix (DMA)

Belt chart for monitoring coupling and thickness

Defect report recording and Excel format report

Compliant with specifications and repeatable

The WeldSight software, when used in conjunction with FOCUS PX phased array instruments, weld series probes or custom probes, wedges, and various accessories, helps ensure compliance with relevant regulatory requirements during the manufacturing and in-service inspection of welds with high quality and complexity.

Meets the following manufacturing standards:

  • ASME
  • API
  • ISO
  • ASTM
  • DNV

The application goals of this solution are:

  • Pressure vessels and pipelines
  • Wind tower
  • Liquefied natural gas tank
  • Friction Stir Welding (FSW)

Get high returns from FOCUS PX using FocusPC software

Olympus provides users with a complete set of advanced phased array integrated solutions that can meet their demanding detection requirements. This solution includes FOCUS PX, a powerful and scalable acquisition unit; FocusPC, A powerful data collection and analysis software program; Two software development kits (SDKs): FocusControl and FocusData, allow users to customize software interfaces based on their own applications and control the detection process through FocusPC, achieving fully automated detection operations.

Easy to use interface

The design purpose of FocusPC is to enable users to easily access commonly used functions, thereby increasing their operational experience and improving detection efficiency.

toolbar

Used for quick access to design, calibration, testing, and analysis functions.

工具栏

Optimized settings, collection, and analysis layout

Users can freely split and recombine different views.

显示

Control Panel

Convenient management of groups and detection sequences is possible.

控制面板

Powerful tools

计算器UT设置

Design
Acoustic configuration of PA, UT, and TOFD.

PA校准包络

Calibration:
Sound beam delay, sensitivity, and TCG calibration.

播放机械设置

testing:
Geometric shape and automatic management of workpieces.

信噪比厚度

Analysis:
Powerful features for optimizing data analysis.

Powerful collection function with powerful performance

The FocusPC software includes some high-performance acquisition functions that can significantly improve the performance of FOCUS PX and optimize detection speed. FocusPC software can simultaneously drive 4 FOCUS PX units, enabling advanced multi probe configuration and further reducing the time required for detection cycles.

Convenient connection

FOCUS PX can be seamlessly connected to any computer with FocusPC software installed, greatly simplifying the configuration process.

Advanced analysis tools

FocusPC software provides users with advanced analysis tools that enable them to fully utilize the detection data collected by FOCUS PX and achieve significant profits. These tools use advanced data processing algorithms to extract valuable information and enable users to analyze data more effectively.

FocusPC的分析

*Personalized display

FocusPC can provide personalized displays that can more effectively meet the requirements of specific applications. Moreover, each view can have multiple user-defined options, thereby optimizing the detection experience of operators and improving detection efficiency. You can freely split and recombine different views to create optimized settings, collection, and analysis layouts.

FocusPC的自定义显示1

FocusPC的自定义显示2

FocusPC的自定义显示3

FocusPC的自定义显示4

Software Development Kit (SDK)

In addition to FocusPC acquisition software, Olympus also provides users with three software development kits (SDKs): FocusControl, FocusData, and OpenView. These software development packages enable users to customize software interfaces based on their own applications to control FocusPC acquisition software and achieve fully automated detection operations.

OpenView Software Development Kit

For certain applications that require specific functionality, or when our standard software does not provide a specific interface, OpenView SDK (software development kit) can help users create custom interfaces with the required functionality. The OpenView SDK is compatible with InspectionWare from UTEX and HaroUT LabView database from Harotek.

User interface for specific applications

Users can create user interfaces based on their own application requirements to more effectively complete the detection process. This not only allows for better control of the system's workflow, but also helps reduce the likelihood of operator errors.

Automated detection process

By using the FocusData and FocusControl software development packages, custom software can be developed to control the FOCUS PX unit and automate the detection process, thereby optimizing the detection cycle time and improving the overall efficiency of the system.

Custom Data Analysis

Using software development kits allows users to directly access detection data from custom software, and also enables them to develop specific application data representations (images) and customized analysis tools.

Heavy forging inspection

FOCUS PX utilizes Olympus phased array technology to achieve high-quality signal-to-noise ratio (SNR), enabling high-performance inspection of heavy forgings. FOCUS PX provides users with four additional conventional UT channels, enhancing flexibility in heavy forging inspection configurations.

Friction Stir Welding Seam Inspection

The technical specifications of FOCUS PX indicate that this device can complete stir weld inspection (FSW) at a very high speed while maintaining high-quality signal quality. Its high data throughput performance allows users to retrieve uncompressed A-scans without affecting detection speed.

Automatic detection system for train wheels

In today's transportation industry, train transportation continues to play a very important role, largely due to its fast speed, high reliability, and affordable price. The key to solving the problem is to maintain the continuous survival of the train transportation industry and ensure the safety and integrity of trains. In the field of train manufacturing and maintenance, there are extremely strict regulations for the inspection of train wheels and axles. In order to meet and exceed these stringent standards, Olympus provides experienced and knowledgeable system integrators with a powerful, flexible, and convenient FOCUS PX/PC package, enabling them to successfully assemble compliant inspection systems.

Automatic detection system for composite material workpieces

Manufacturers and suppliers of aerospace vehicles are under tremendous pressure to continuously improve their testing speed when it comes to inspecting layered composite materials used in aircraft. To meet this challenge, Olympus has developed a series of integrated instrument products for high-performance composite material testing systems for users.

OlympusPhased array flaw detectorOmniscanSX

Technical Specifications

front

after

Phased array channel 16:64PR: 64
16:128PR/32:128PR: 128
Number of pulse generators 16: 64PR/16:128PR: 16 consecutive chips
32:128PR: 32 consecutive chips
Conventional UT channel 4 UT channels
(8 interfaces for pulse echo and one transmitter one receiver configuration)
Data collection rate Up to 30 MB/s (one FOCUS PX)
Up to 60 MB/s (2 to 4 FOCUS PX)
Collection speed Up to 20000 12 bit A-scans per second, each A-scan containing 750 points
Wave amplitude resolution 8-bit/12 bit
A large quantity of scanned samples 16380
Real time data compression 1: 2000 ratio
detection Full wave, positive half wave, negative half wave, radio frequency wave
filtering Digital bandpass, high pass, and low-pass filters
voltage PA: 4 V, 9 V, 20 V, 40 V, 80 V, and 115 V
UT: 50 V, 100 V, and 190 V
gain PA: 80 dB (46 dB analog+34 dB digital)
UT: 120 dB (digital)
pulse width PA: 30 ns to 500 ns (step size of 2.5 ns)
UT: 30 ns to 1000 ns (step size of 2.5 ns)
Bandwidth (-3 dB) PA:0.6 MHz ~ 17.8 MHz
UT:0.25 MHz ~ 28 MHz
Number of sound beams Up to 1024
Pulse repetition frequency (PRF) 1 Hz ~ 20 kHz
Real time average PA:1, 2, 4, 8, 16
UT:1, 2, 4, 8, 16, 32, 64
Number of gates 4 for detection; 1 for synchronization
encoder Dual axis (orthogonal, clock direction)
network port 1000BASE-T
Size (width x height x thickness) with protective cover 30.7 cm × 13.5 cm × 23.6 cm
(12 in. × 5.3 in. × 9.3 in.)
Size (width x height x thickness) without protective cover 27.6 cm × 9.2 cm × 23.1 cm
(10.9 in. × 3.6 in. × 9.1 in.)
When the weight comes with a protective cover 4.8 kg (10.5 lb)
When weight without protective cover 4.2 kg (9.2 lb)
IP rating IP65