Orange Peel Instrument

Orange Peel Instrument Dual

Measure the orange peel on the surface of high to medium gloss coatingsAnd freshness

Surface appearance control is no longer limited to inspection of the final topcoat coating.

Like the orange peel instrument DOI, it uses a laser light source to scan the optical contour of high gloss surfaces. In addition, there is a high-energy infrared light-emitting diode that can measure the spectrum of the same ripple (0.1-3.0mm) on a medium gloss surface. Use CCD photographic detection technology to measure and record "opacity". It can provide imaging quality information on surfaces affected by fine ripples with wavelengths less than 0.1mm.

Perform appearance control throughout the entire painting process

Be able to objectively evaluate the surface appearance quality of each layer of coating after application. There is no need to speculate on which coating has an impact on the appearance of the final surface. Dual can help you objectively analyze appearance issues and minimize the time required to solve them.

For example, the influence of steel plate quality on the final appearance of Zui

*Step: Appearance control of electrophoretic paint layer

Apply the same electrophoretic paint to rough and smooth steel. It can be seen that the Wb and Wc values of rough steel are relatively high.

Step 2: Appearance control of intermediate coating

Apply primer on two steel plates. It can be seen that both Wb and Wc values have increased on the rough steel surface. This type of primer cannot * cover the influence from steel.

Step 3: Appearance control of the topcoat layer

The final appearance shows that the short wave value of the topcoat on the rough steel panel is relatively high. Therefore, the topcoat on the smooth steel panel looks brighter.

Dual is a diagnostic tool that helps you solve problems and achieve the desired surface appearance,With it, you can establish appearance technical specifications for each layer of paint to ensure that you always achieve the desired appearance effect.

Objective and reliable appearance data

Measurement on high gloss surfaces has good * performance with DOI

Measurement on medium gloss surfaces and data read from mechanical surface profilometersThere is a good correlation

One handed operation is convenient to use

■ Used for flat or curved surfaces

Small size and light weight

Roller operation and large screen display

■ Optional measuring scales and scanning lengths

Comprehensive statistical data that can be stored in optional memory

USB port, capable of transferring data to a personal computer

Smart chart software:

Establish a layout file for sample ID

- Use SQL database to manage data

- Standard QC report

The instrument is operated using a rechargeable battery pack (Li Ion). The base can charge the battery pack and transmit measurement data to a personal computer.Another option is that the instrument can also be conveniently operated using 3 standard small alkaline batteries or rechargeable batteries - it can be used for 1000 measurements.

Ordering information:

Model name

4840 dual

The basic configuration is as follows:Host, reference standard board with protective cover and certificate,Smart chart software CD,Charging and data transmission base and interface cable, two rechargeable Li lon battery packs,A battery box with 3 batteries for alkaline or rechargeable batteries, and an operating manual carrying case;

Technical Indicators:

High gloss to medium gloss surface du<65, linear range

Wavelength spectrum
du <0.1 mm
Wa 0.1 to 0.3 mm
Wb 0.3 to 1 mm
Wc 1 to 3 mm
Wd 3 to 10 mm
We 10 to 30 mm
Repeatability ¹ du<40: 4% or>0.4
Du>40: 6% or>0.6
Reproducibility ¹ du<40: 6% or>0.6
Du>40: 8% or>0.8
Workpiece curvature radius>500 mm
Zui small sample size 35 mm x 150 mm
Scanning range 5/10/20 cm
Resolution 375 points/cm
1500 readings in memory
Interface USB port
Languages: English, French, German, Italian, Japanese, Portuguese, Spanish
Light source: Laser diode, LED, and IR-SLED
Laser energy<1 MW (laser level 2)
体积 150 x 110 x 55 mm (5.9 x 4.3 x 2.2 in.)
Weight 650 g (1.5 lbs)
Power supply: rechargeable battery block or 3 small AA batteries (alkaline or rechargeable), capable of approximately 1000 measurements
Temperature Range Operating Temperature:+10 ° C to 40 ° C (+50 ° F to 104 ° F)
Storage temperature: 0 ° C to 60 ° C (+32 ° F to 140 ° F)
85% higher relative humidity at 35 ° C (95 ° F), without condensation
1 standard deviation

Hardware requirements:

Operating System: 32-bit Windows ® XP SP3, Vista SP2 or Windows 7 SP1, Microsoft NET Framework 4

Excel ® Version: 32-bit: 2003, 2007, 2010, including VBA

Hardware: 2-core 2.2GHz or higher Memory: least 2GB RAM Hard disk space: least 11MB

Display resolution: XGA (1280 × 1024) or higher

CD drive: CD-ROM or DVD

Interface: USB port

Order Information

Model nameOptional components and spare parts
4843 dual reference standard boardUsed to check the performance of instruments (with certificates)
4841 base, used for 4840/4846Including USB interface cable and 100-240V adaptive charger
4842 battery block, used for 4840/484Rechargeable battery that can be automatically charged in the base
4831 Smart Chart SoftwareSoftware for professional analysis and document processing of color and appearance

II

Specially designed for high gloss surfaces

The surface appearance may change depending on the size and different structures. II can also objectively evaluate bright topcoats.

Objective and reliable appearance data

■ Correlation with DOI

Classic long wave and short wave

Structural spectroscopy is used to analyze changes in appearance

The measurement of obscurity and clarity is independent of the paint system

*The size is used on the production line

Easy to operate - even on moving vehicles

■ Compact and lightweight

Can be used on both flat and curved surfaces, with curvature>50cm

Roller operation and multi language menu

■ The ruler and scanning length can be directly selected from the menu

All statistical data can be saved in the instrument

Large capacity memory, capable of storing 1500 readings

USB interface is used for data transfer to a computer

Smart chart software:

-Arrange archives for sample identification

-Using SQL database to manage data

-Standard QC report in Excel spreadsheet

Use rechargeable lithium battery blocks for operation. The charging and data transmission base automatically charges the battery block and is used for data transmission to the computer.II can also use three alkaline batteries or rechargeable batteries - measure 1000 times.

Order Information

Model name

AW-4846 II

The basic configuration is as follows:

Instrument host, reference standard board with protective cover and certificate,Smart chart software CD,Charging and data transmission base and interface cable, two rechargeable Li lon battery blocks,Battery box for alkaline or rechargeable batteries, 3 batteries, carrying case for operation manual;

Technical Indicators:

High gloss surface du<40, linear range
Structural spectrum
du < 0.1 mm
Wa 0.1 - 0.3 mm
Wb 0.3 - 1 mm
Wc 1 - 3 mm
Wd 3 - 10 mm
We 10 - 30 mm
Repeatability ¹ 4% or>0.4
Reproducibility ¹ 6% or>0.6
Workpiece curvature radius>500 mm
Zui small sample size 35 mm x 150 mm
Scanning range 5/10/20 cm
Resolution 375 points/cm
1500 readings in memory
Languages: English, French, German, Italian, Japanese, Portuguese, Spanish
Interface USB 1.1
Light source: Laser diode, LED, and IR-SLED
Laser energy<1 MW (laser level 2)
体积 150 x 110 x 55 mm（5.9 x 4.3 x 2.2 in.）
Weight 650 g (1.5 lbs)
Power supply: rechargeable battery pack or 3 small AA batteries (alkaline or rechargeable), capable of approximately 1000 measurements
Temperature Range Operating Temperature:+10 ° C to 40 ° C (+50 ° F to 104 ° F)
Storage temperature: 0 ° C to 60 ° C (+32 ° F to 140 ° F)
85% higher relative humidity at 35 ° C (95 ° F) without condensation
1 standard deviation

System requirements:

Personal computer, operating system: Windows ® 2000 or later versions. Zui Shao256MB memory (512MB recommended). Maximum 100MB hard drive space, XGA (1024x768) or higher resolution, CD-ROM or DVD drive. Idle USB interface, Excel ® 2002 or higher versions for using preset worksheets, including VBA Visual Basic for Applications

Order Information

Model nameOptional components and spare parts

4847 Reference Standard Plate IIUsed to check the performance of instruments with certificates

4841 Charging and Data Transmission Base 4840/4846Including USB interface cable and 100-240v adaptive charger

4842 battery block, 4840/4846Rechargeable battery that can automatically charge in the base

4831 Software Smart ChartSoftware for professional analysis and document processing of color and appearance