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Tai Shi Te Instrument (China) Co., Ltd
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Mattress performance tester, fully automatic mattress durability testing machine

NegotiableUpdate on 02/27
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Overview

Mattress performance tester, fully automatic mattress durability testing machine is an integrated machine that tests the height measurement, rolling durability, mattress hardness, and edge pressure of mattresses. The experimental method is as follows: fix the mattress to be tested, turn on the testing equipment, select the type of mattress to be tested, automatic/manual parameters through the computer, and the equipment will automatically run according to the set parameters. The running results will be printed by a printer.

Product Details

Mattress performance tester, fully automatic mattress durability testing machine is an integrated machine that tests the height measurement, rolling durability, mattress hardness, and edge pressure of mattresses. Since 2005, our company has independently developed and produced the TST-C1030 mattress roller durability tester that complies with BS EN1957 and ASTM F1566-99 Part 7. Since then, we have continuously optimized and improved our products. In 2010, with the basic finalization of the QB1952.2 spring soft mattress durability performance testing standard, our company, in conjunction with the Guangdong Provincial Quality and Technical Supervision and Testing Center, has also developed and produced the TST-C1031 mattress durability tester that complies with QB1952.2-2011. By April 1, 2011, this standard was officially released. After more than a year of practical application and product optimization, models such as TST-C1031E, TST-C1031H, and TST-C1031Y have been derived. The instrument has advantages such as quality assurance for large-scale production, accurate test results, and stronger durability of its own components during continuous operation. As of May 2016, the instrument has been updated and upgraded to TST-C2031.

1、 Instrument Introduction:

Working principle: This machine is a fully automatic mattress durability testing machine. The testing method is to fix the mattress to be tested, turn on the testing equipment, select the type of mattress to be tested, automatic/manual parameters through the computer, and the equipment will automatically run according to the set parameters. The running results will be printed by the printer.

Compliant with standards: This instrument is based on the standard GB/T 26706-2013 (Brown Mattress Standard); QB1952.2-2013 (Soft Mattress Standard) Design and Manufacturing.

2、 Instrument features:

1. Mattress performance tester, fully automatic mattress durability testing machine meets the testing standard GB/T 26706-2013 (brown mattress) QB1952.2-2013 (spring soft mattress); Users can choose between automatic and manual testing modes, which makes the testing data more accurate and greatly reduces the workload of testing;

3. The appearance is beautiful and generous, and the body is seamlessly welded with channel steel (the height measuring device adopts an aluminum alloy frame structure), and the sheet metal is electrostatically sprayed. Fully concealed wiring greatly improves safety; The bearing surface is made of stainless steel plate, which has a smooth surface and is convenient for loading mattresses; All steel plate base, no need to drill holes to fix the ground, fully ensuring that the instrument does not move or shake during operation.

4. Adopting a gantry style mechanical structure, using high-precision variable frequency motors and low-noise high-precision linear guides as transmission components, the mechanical strength and stiffness of the whole machine are improved, the service life and accuracy of detection data are increased, and the operating noise is effectively reduced; And a 17 inch LCD screen is used as input control, making the operation control simple and clear.

5. The instrument has added a mattress height measurement device, which can conveniently, quickly, and accurately measure the height of the mattress. The drum loading adopts sliding bearings for free loading, reducing friction to the lowest value possible, so the loading force is more accurate

6. The instrument prints out the test results through a printer, increasing the persuasiveness of the test data

7. Data protection: Automatic power outage saving (data can be automatically saved after power outage).

8. The loading drum is driven up and down by a motor, without the need for an air source, making it smoother and quieter than a cylinder.

3、 Technical parameters:

Application field Meets the standard GBT 26706-2011 (Brown Mattress) QB1952.2-2011, and can be used for automatic testing during mass production, furniture research and development, and quality control.
test specimen Mattress, springs, and beds weighing up to 200kg
System Configuration

Testing machine for testing the service life of beds and mattresses using testing rollers:

-The height of the mattress support is adjustable, and there are 2 supporting profiles on the side

-Floating suspension test roller counterweight 1400N ± 7N

-Roller inertia moment J=0.5 ± 10% kg/m²
-The test roller is driven by a servo motor connected to a screw rod

-After the power is disconnected, the electric vertical travel of the test roller is stopped urgently or the test is ended

-Control unit with control panel and interface

parameter range

-Horizontal travel of roller: 500mm

-Vertical travel of roller: 0-500mm

-Cycle times: 1-99 999

-Test frequency: 16 ± 2 times/minute

-Maximum weight of specimen: 200kg

-The largest size of the test specimen is 2000 × 2200mm

rollers specification Roller shape: cylindrical Roller total length: 1000 ± 2mm Roller chamfer: R30 Roller maximum diameter: 300 ± 1mm
Pad height

Measurement pad: The measurement surface is a flat and smooth rigid cylinder;

Measurement pad diameter: 100mm, chamfer R10;

Application speed of cushion block: 100 ± 20mm/min;

Vertical downward force: Apply 4N force, at which point the distance between the lower surface of the circular cushion block and the flat plate is measured as the height of the mattress surface;

Measurement height: The initial cushion height H0 of the mattress is measured. After 100 and 29900 durability tests, the cushion heights H1 and H2 are measured respectively;

Height measurement system: By setting the force value through software and applying force vertically downwards at a constant speed, the lower surface of the cushion block contacts the surface of the mattress, and the height is automatically displayed when the 4N force value is reached; One click completion of height measurement.

test program

The tested piece not only conforms to the entire test described in the standard, but also to the individual tests selected.
Control unit input 380V/50Hz 1.5kW
Testing machine size (2582 × 2450 × 1900) mm (length × width × height)
weight About 1300kg