Fully automatic bottle sorting machine

The LP-14 push type bottle sorting machine is a horizontal bottle sorting equipment developed and researched based on the introduction of technology and the need for high-speed development of beverage filling equipment in China. The characteristics of this equipment are high bottle sorting efficiency and minimal damage to the bottles. Compared with bottle sorting equipment that uses other principles, it is widely used in domestic beverage production plants.

The appearance of the device host is cylindrical, and the bottom of the outer cylinder is equipped with adjustable feet for adjusting the height and level of the machine. The cylinder is equipped with one inner and one outer rotating cylinder, which are respectively installed on a set of double row toothed large flat bearings. The outer side of the inner rotating cylinder is equipped with a bottle drop groove, and the inner side is equipped with a lifting mechanism equal to the number of bottle drop grooves. The outer rotating cylinder is equipped with a bottle dividing groove corresponding to the bottle dropping groove. The machine is equipped with a fixed umbrella shaped tower. When the elevator is activated based on the missing bottle signal sent by the bottle detection device installed on the umbrella tower, the bottles are placed on the umbrella tower by the top of the machine and slide to the edge of the umbrella tower to enter the lifting mechanism. The lifting mechanism pushes the bottle into the bottle drop slot under the action of the cam. For each rotation of the machine, each lifting mechanism acts three times, meaning that three bottles fall into the separate bottle slots on the outer rotating drum, resulting in higher operating efficiency of the bottle sorting machine. There is a bottle shifting star wheel at the bottle outlet, which sends the bottles into the air duct. The bottle shifting star wheel is connected to the motor spindle through a synchronous toothed belt.

2. Main features

1) The outer cylinder, rotating cylinder, and parts in contact with the bottle of the machine are made of stainless steel AISI304. The framework is made of high-quality carbon steel welded together and undergoes surface rust prevention treatment and spraying.

2) Large double row flat toothed bearings.

3) The cylinder adopts a closed structure and maintains a slight positive pressure to prevent dust from entering.

4) The top of the cylinder is equipped with two movable covers for easy maintenance and cleaning.

5) Normally, there is no need to stop the machine for manual cleaning. If there are a large number of deformed or abnormally sized bottles

Causing blockage of the bottle dropping slot, the detection switch installed inside the machine will issue an alarm signal and stop the operation of the machine and equipment. Operators can root

According to the fault indication on the electrical control cabinet, clear it.

6) The specially designed bottle drop groove can accommodate bottles with similar sizes, and can be adjusted appropriately to achieve this,. Without the need to replace the bottle tray, it saves investment. But when the diameter and length of the bottle change, some components need to be replaced to adapt to the larger changes in bottle shape.

7) The middle of the cylinder body is equipped with a bottle slot replacement port, which facilitates the disassembly and cleaning of blockages in the bottle slot.

8) The lower part of the cylinder is equipped with a maintenance port, which facilitates maintenance personnel to enter the bottom of the machine.

9) Equipped with comprehensive safety measures, the machine cannot be started when the maintenance door and mold replacement door are opened, and manual operation can be used at this time

Control the machine.

10) The bottle sorting machine is equipped with a bottle jam detector on the bottle dispensing wheel, which can effectively protect the safety of the machine. The reverse bottle will be removed at the connection between the bottle dispensing wheel and the air duct

eliminate.

11) The umbrella shaped tower at the center of the bottle sorting machine is equipped with a bottle detector to control the start and stop of the bottle supply elevator.

12) The outer cylinder is equipped with an oil nozzle, which can conveniently add lubricating oil to gears, bearings, and cams.

13) The main motor is variable frequency speed regulation, which can easily set the production speed and automatically change the speed and start stop according to the condition of the bottles on the air duct.

14) The pneumatic system is equipped with pressure switches and closing valves. If the compressed air is not connected, the machine cannot start. The closing valve is linked to the start stop of the machine,

Save gas consumption.

15) Stainless steel electrical control cabinet, equipped with maintenance lighting inside the cabinet, and the entire working process of the bottle sorting machine and lifting machine is automatically completed by PLC.

16) The main electrical components (frequency converter, PLC, photoelectric switch, relay) are all made of MITSUBISHI, OMRON, SIEMENS and other components

Item.

17) The pneumatic system adopts FESTO products from Germany.

18) Ensure the provision of spare parts replacement and timely (within 24 hours in emergency situations) on-site repair services during the warranty period.

19) Provide complete equipment operation manuals, maintenance manuals, spare parts manuals, printed and electronic versions of electrical drawings, and provide complete equipment operation programs.