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Lingguan Packaging Machinery (Suzhou) Co., Ltd
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Lingguan Packaging Machinery (Suzhou) Co., Ltd

  • E-mail

    964827505@126.com

  • Phone

    13962290915

  • Address

    No. 198, North Road, Lexicun Town, Leyu Town, Zhangjiagang City, Suzhou City

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Enzyme beverage production line

NegotiableUpdate on 01/21
Model
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Producers
Product Category
Place of Origin

Overview

1、 Overview: The CGF series PET bottle three in one machine integrates washing, filling, and sealing, and is developed based on technology according to the filling process requirements of pure water and other beverages

Product Details



I. Overview
The CGF series PET bottle three in one machine integrates washing, filling, and sealing, and is developed based on technology according to the filling process requirements of pure water and other beverages.
1. Working process:
The bottles are conveyed through the air duct and then transferred to the three in one bottle washing machine through the bottle shifting star wheel. The bottle washing machine is equipped with a bottle clamp on the turntable, which clamps the bottle mouth and flips it 180 ° along a guide rail to make the bottle mouth downward. In a specific area of the bottle washing machine, the bottle clamp nozzle sprays bottle washing water to flush the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and flipped 180 ° along the guide rail to make the bottle mouth face upwards. The cleaned bottles are exported from the bottle washing machine through the bottle shifting star wheel and transported to the filling machine. The bottles entering the filling machine are held by the bottle plate and lifted up by the cam action, and then the filling valve is pushed open by the bottle mouth. The filling adopts gravity filling method. After the filling valve is opened, the material completes the filling process through the filling valve. After the filling is completed, the bottle mouth descends and leaves the filling valve, and the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process. The finished bottles are transferred from the capping machine to the bottle conveyor chain through the bottle dispensing wheel, and then transported out of the three in one machine by the conveyor chain.
2. Main features:
(1) The machine has a compact structure, a complete control system, easy operation, and a high degree of automation;
(2) Changing the bottle shape only requires replacing the star wheel and arc-shaped guide plate of the cap part;
(3) All parts in contact with materials are made of high-quality stainless steel, with no dead corners in the process and easy to clean;
(4) Using high-speed filling valves, the liquid level is accurate and there is no liquid loss, ensuring the requirements of the filling process;
(5) The sealing head adopts a magnetic constant torque device to ensure the quality of the sealing and will not damage the bottle cap;
(6) Adopting an efficient lid system with complete self-control and protection devices;
(7) Equipped with comprehensive overload protection devices, it can effectively protect the safety of equipment and operators;
(8) The control system has functions such as production speed control, missing cap detection, automatic bottle stop, and output counting;
(9) The main electrical and pneumatic components are all made of high-quality products from around the world;
(10) The whole machine operation adopts touch screen control, which can achieve human-machine dialogue operation.

3. Technical features
Bottle flushing section:



This machine is a rotary bottle washing machine, mainly used for washing bottles of beverages, water and other products. The bottle enters the equipment through a pull-out wheel and is clamped by a clamp and a flipping mechanism to turn the bottle mouth downwards. After rinsing with sterile water and draining, it is automatically flipped upwards and transported to the filling machine.
Transition wheel
1) Using a bottle clamp instead of a traditional dial wheel, changing the bottle shape does not require adjusting the height of the equipment, nor does it require replacing or adjusting any parts. Adapt to thinner and lighter bottle shapes to reduce bottle manufacturing costs; The bottleneck dial is made of stainless steel AISI304.
2) Equipped with a bottle protection device.
Filling machine
1) The filling machine adopts a faster filling speed while meeting the required liquid level for water filling.
2) The bottle lifting mechanism and other parts use German igus corrosion-resistant maintenance free bearings, which do not require lubrication and can avoid contaminating the bottle, the materials inside the bottle, and the filling environment.
3) The filling valve is made of AISI304 and connected to the dynamic and static seals through stainless steel sanitary pipes. Under the action of the cam, the lifting mechanism is used to achieve upward and downward movement, and the bottle mouth contacts the filling valve to open the filling process.
4) All rotating disks are made of stainless steel AISI304. The power of the filling machine is transmitted through gears by the transmission system inside the rack. The supporting bearing is a large planar toothed ball bearing, which runs smoothly and reliably. The bearing is equipped with multiple reliable waterproof structures such as sealing rings and waterproof rings, which can effectively prevent water on the table from penetrating into the interior of the bearing.



capping machine
The capping machine is a single precision machine in the three in one system, which greatly affects the reliability of equipment operation and the defect rate of products. The characteristics of the capping machine produced by our company are as follows:
1) Introduced the world's French "ZALKIN" capping machine technology, combined with the production experience of aseptic filling machines, and specially invited experts and professors from the Institute of Mechanical and Electrical Design and Automation Technology at Shanghai Jiao Tong University School of Mechanical Engineering to assist in the design. For example, the lifting cam of the screw cap (the main component for the smooth operation of the screw cap) was designed for kinematics and dynamics by expert professors while using the "ZALKIN" technology, greatly improving the smooth operation and reliability of the screw cap machine. II) The screw cap head is the main component for ensuring the reliability of the screw cap effect. Experts and professors have designed the mechanism of the magnetic ring to make the screw cap torque more accurate and the screw cap effect more reliable, which can better reduce the rate of defective seals.
2) There is a bottle feeding detection switch for the capping machine, which is interlocked with the cap locking cylinder at the connection between the cap guide rail and the capping plate to control the discharge of the bottle cap, ensuring that the feeding of the cap is stopped when there are no bottles and reducing the loss of caps for users.
3) There is a set of photoelectric switches installed on the lid guide rail. When there is no lid on the lid guide rail, the machine will automatically stop running and give an alarm, which can effectively avoid the occurrence of bottle without lid.
4) The anti rotation knife is made of imported materials, which greatly improves its effectiveness and lifespan compared to similar domestic products.



rack
1) The rack is welded from high-quality carbon steel and undergoes surface rust prevention treatment and spraying. The surface is covered with stainless steel plate (AISI304).
2) The transmission system of the three in one machine is located under the rack surface, and is driven by another main motor using gear transmission.
3) The transmission gears are arranged in a cross pattern between steel gears and nylon gears.
4) The main motor output shaft is equipped with an overload protection mechanism to effectively ensure machine safety.

Equipment Configuration List

serial number

Name

Remarks

1

main motor

Wannan Motor

2

cylinder

Airtac

3

PLC

Mitsubishi

4

touch screen

wiling

5

frequency converter

Mitsubishi


Product Parameters

/PARAMETER

model

CGF8-8-3

CGF14-12-5

CGF18-18-6

CGF24-24-8

CGF32-32-10

CGF40-40-12

CRGF50-50-15

Number of bottle washing heads

8

16

18

24

32

40

50

Number of filling heads

8

12

18

24

32

40

50

Number of sealing heads

3

6

6

8

10

12

15

Rated output (500ml)

2500 bottles

4000 bottles

6000 bottles

10000 bottles

12000 bottles

16000 bottles

24000 bottles

Installed capacity (KW)

3

3.5

4

4.8

7.6

8.3

9.6

Dimensions: Length x Width x Height (mm)

1900×1420×2000

2200×1600×2300

2450×1900×2300

2750×2180×2400

4000×2300×2300

4550×2650×2300

5450×3210×2300