5-10 liter large bucket water three in one filling production line

wash

filling

screw cap

summary:

The CGF type bottle punching/filling/capping three in one machine is a filling process technology developed and manufactured independently by our company, specifically designed for filling and capping beverages such as beverages and water.

Technical features:

Bottle flushing section:

This machine is a rotary bottle washing machine, mainly used for washing bottles of beverages, water and other products. The bottle enters the equipment through a pull-out wheel and is clamped by a clamp and a flipping mechanism to turn the bottle mouth downwards. After rinsing with sterile water and draining, it is automatically flipped upwards and transported to the filling machine.

Transition wheel

1) Using a bottle clamp instead of a traditional dial wheel, changing the bottle shape does not require adjusting the height of the equipment, nor does it require replacing or adjusting any parts. Adapt to thinner and lighter bottle shapes to reduce bottle manufacturing costs; The bottleneck dial is made of stainless steel AISI304.

2) Equipped with a bottle protection device.

Filling machine

1) The filling machine adopts a faster filling speed while meeting the required liquid level for water filling.

2) The bottle lifting mechanism and other parts use German igus corrosion-resistant maintenance free bearings, which do not require lubrication and can avoid contaminating the bottle, the materials inside the bottle, and the filling environment.

3) The filling valve is made of AISI304 and connected to the dynamic and static seals through stainless steel sanitary pipes. Under the action of the cam, the lifting mechanism is used to achieve upward and downward movement, and the bottle mouth contacts the filling valve to open the filling process.

4) All rotating disks are made of stainless steel AISI304. The power of the filling machine is transmitted through gears by the transmission system inside the rack. The supporting bearing is a large planar toothed ball bearing, which runs smoothly and reliably. The bearing is equipped with multiple reliable waterproof structures such as sealing rings and waterproof rings, which can effectively prevent water on the table from penetrating into the interior of the bearing.

capping machine

The capping machine is a single precision machine in the three in one system, which greatly affects the reliability of equipment operation and the defect rate of products. The characteristics of the capping machine produced by our company are as follows:

1) Introduced the world's French "ZALKIN" capping machine technology, combined with the production experience of aseptic filling machines, and specially invited experts and professors from the Institute of Mechanical and Electrical Design and Automation Technology at Shanghai Jiao Tong University School of Mechanical Engineering to assist in the design. For example, the lifting cam of the screw cap (the main component for the smooth operation of the screw cap) was designed for kinematics and dynamics by expert professors while using the "ZALKIN" technology, greatly improving the smooth operation and reliability of the screw cap machine. II) The screw cap head is the main component for ensuring the reliability of the screw cap effect. Experts and professors have designed the mechanism of the magnetic ring to make the screw cap torque more accurate and the screw cap effect more reliable, which can better reduce the rate of defective seals.

2) There is a bottle feeding detection switch for the capping machine, which is interlocked with the cap locking cylinder at the connection between the cap guide rail and the capping plate to control the discharge of the bottle cap, ensuring that the feeding of the cap is stopped when there are no bottles and reducing the loss of caps for users.

3) There is a set of photoelectric switches installed on the lid guide rail. When there is no lid on the lid guide rail, the machine will automatically stop running and give an alarm, which can effectively avoid the occurrence of bottle without lid.

4) The anti rotation knife is made of imported materials, which greatly improves its effectiveness and lifespan compared to similar domestic products.

rack

1) The rack is welded from high-quality carbon steel and undergoes surface rust prevention treatment and spraying. The surface is covered with stainless steel plate (AISI304).

2) The transmission system of the three in one machine is located under the rack surface, and is driven by another main motor using gear transmission.

3) The transmission gears are arranged in a cross pattern between steel gears and nylon gears.

4) The main motor output shaft is equipped with an overload protection mechanism to effectively ensure machine safety.

Equipment Configuration List