HZ integrated peak shaving water supply booster pump station price, factory direct sales

Integrated peak shaving water supply booster pump stationOverview

HuazhenIntegrated peak shaving water supply booster pump stationA new type of frequency conversion equipment. Divided into box type non negative pressure variable frequency equipment and tank type variable frequency non negative pressure equipment. The system is connected in series to the municipal water supply network where the pressure is insufficient. By detecting the outlet pressure through sensors and comparing it with the set value, the required increase in pressure value is calculated to determine the number of water pumps to be put into operation and the motor speed. This device maximizes the utilization of the original pressure of the municipal tap water pipeline network, without generating negative pressure on the municipal pipeline network. It replaces old-fashioned water tanks with stainless steel water tanks or non water tanks, reducing secondary pollution of water use. It is a new generation of energy-saving products in the field of water supply.

Integrated peak shaving water supply booster pump stationCore components:

1. Combination stainless steel water tank (with pump room).

2. Intelligent electrical control system.

3. Low noise stainless steel multi-stage centrifugal pump (CDL series).

4. No negative pressure inlet device and anti backflow device.

5. Stainless steel complete piping system.

6. Pressure and liquid level signal acquisition and feedback facilities.

Integrated peak shaving water supply booster pump stationsurvey:

The integrated pumping station for domestic tank pumps in Huazhen Water Supply Production mainly consists of a sealed structure water tank, boosting equipment, variable frequency control cabinet, stabilizer, and pump group. The system is divided into two inlet channels, one into the water tank and the other into the stabilizer. When the water consumption is low and the tap water service pressure is high, the integrated pump station of the living tank directly draws water from the tap water pipe network and supplies water by stacking. When the tap water service pressure is low, the boosting device starts to work, pressurizing the water in the water tank to the set service pressure and compensating for the difference, thereby achieving the goal of energy saving, no secondary pollution, and constant pressure water supply. It has no impact on the municipal water supply network and is an energy-saving product in the water supply field.

Integrated pump station diagram of living box pump:

Schematic diagram of integrated pump station for living tank:

two.Application of integrated pump station for living box pump:

The integrated pump station of the living tank has replaced the traditional water tower,widely applicable;Production water for industrial and mining enterprises;Domestic and fire-fighting water for office buildings, shopping malls, hospitals, schools, etc; Residential water supply in residential areas, constant pressure heating and air conditioning circulating water systems, modern agricultural sprinkler irrigation, and water supply from urban and rural waterworks; Cold and hot water supply for hotels and restaurants; Temporary emergency water supply.

three.Functional characteristics of integrated pump station for living tank pump

1Maintain constant pressure

The integrated pump station of the living box detects the outlet pressure in real time through a pressure sensor, compares the detected value with the set value, and determines the number of motors and pumps to be put into operation and the output frequency of the frequency converter (reflected as the motor and pump speed), in order to achieve the goal of constant pressure water supply. When the pressure fluctuation of the tap water network causes the pressure value to be lower than the normal pressure value, and the inflow is temporarily lower than the outflow, the system automatically closes the stabilizing device to a suitable position and starts the boosting device to pressurize through multi-point water intake. It knows that the inlet pressure has reached the normal pressure value of the municipal tap water network, ensuring that the equipment has sufficient water intake to meet the user's water demand.

2Highly automated

The system can achieve fully automatic control and has manual capabilities/Automatic switching, timed rotation of main and auxiliary pumps, pressure adjustment, constant voltage, high and low voltage protection, under phase protection, leakage protection, overload protection, overheating protection, water shortage protection, no water stop, instant trip protection and other functions. Alternatively, the human-machine interface can be configured according to user needs, allowing for visual remote adjustment, monitoring, and maintenance.

3Hygiene

The overcurrent components are made of food grade materials such as stainless steel, which comply with water related hygiene regulations.

4Stacked operation, saving costs

The system ensures constant pressure in the pipeline by adjusting the number of units and operating speed according to changes in water consumption. When the water consumption is high, the input power is high, and when the water consumption is low, the input power is low. When the water consumption is low (such as at night), the system is supplied with a low-power pump with variable frequency speed regulation and constant pressure water supply. The system has been running efficiently. Therefore, it greatly reduces operating costs. Can save energy60%The above.

If there is a certain pressure in the municipal pipeline network, the operation only needs to supplement the pressure on the basis of the municipal pressure. Compared to traditional water supply equipment with reservoirs, it achieves the same function while drawing less power from the power grid.

The system operates fully automatically without the need for dedicated personnel to be on duty: and due to the lack of civil water storage facilities such as reservoirs, as well as water quality treatment instruments, regular cleaning, disinfection, and other work are eliminated. Therefore, it further reduces operating costs.

Integrated peak shaving water supply booster pump stationFeatures:

1. Integrated professional design, compact structure, direct installation of the system in the water tank (reducing the construction of pump rooms if outdoors), low investment, easy installation, and beautiful appearance.

2. By utilizing the superposition of pipeline pressure and automatic frequency conversion operation mode, the energy-saving effect has been significantly improved (40% for large pipelines).

3. Easy to install, with only one municipal pipeline inlet and one water supply outlet.

4. Stable operation, low vibration, and low noise (noise level below 50 decibels).

5. The system's water supply is stable (even if the pipeline network is temporarily cut off, it can still be supplied normally through the water tank), fully ensuring the pressure at the end of the system.

6. Automatic inspection function can be added to reduce property management costs.

7. Adopting PLC programmable control for fully automatic operation, easy operation and maintenance.

Integrated peak shaving water supply booster pump stationScope of application
Newly built residential communities or buildings for domestic water use.
The water supply method with existing pools and tanks is for the renovation of water pollution.
Production and domestic water supply for industrial and mining enterprises.
Long distance water supply intermediate booster stations in urban water supply systems, regional water supply network booster stations, and high-level centralized water supply booster stations.

Integrated peak shaving water supply booster pump stationTechnical features:

1. The equipment operates in a fully sealed manner and does not come into contact with air. The overcurrent parts that come into contact with water are made of food grade stainless steel to prevent secondary pollution and ensure good water quality for drinking;

2Water conservancy model, processing and manufacturing technology, and external surface treatment to improve system efficiency and service life;

3. The system architecture is designed to be compact, with quick and convenient installation and maintenance, while saving equipment space and a significant amount of civil engineering investment;

4. Fully utilize the pressure of the pipeline network, add pressure, save electricity, operate in a closed pipeline, and avoid water resource loss such as running, emitting, dripping, seeping, and leaking;

5. Intelligent control is achieved through independently developed control modules to improve the stability of system use, and remote monitoring modules can be optionally selected for easy transmission through new numbersMaster the operation of the system over time.

Working principle of integrated peak shaving water supply booster pump station

The integrated peak shaving water supply booster pump station adopts pneumatic water supply. Using sealed tanks to increase local pressure for water supply purposes. The specific working sequence is to use a water pump to press water into the tank through a check valve, compressing the gas inside the tank and gradually increasing the pressure. When the pressure reaches the upper electrical contact pressure gauge, the pump will automatically stop through the control cabinet. The water pressure in the equipment is higher than the external pressure, and it is automatically sent to the water supply network. When the water level inside the tank drops and the air pressure decreases to the lower limit position, the electric contact pressure gauge restarts the water pump through the control cabinet. Repeat this process repeatedly, causing the equipment to continuously supply water. When the gas in the tank is insufficient, the gas replenishment valve can automatically replenish the gas.

Composition of integrated peak shaving water supply booster pump station

The variable frequency constant pressure water supply equipment mainly consists of a variable frequency control cabinet, pressure sensors, water pumps, etc. The frequency conversion control cabinet consists of circuit breakers, frequency converters, contactors, intermediate relays, PLCs, etc.

1. Principles for selecting tower free water supply equipment systems for variable frequency constant pressure water supply equipment

(1) The storage capacity of the variable frequency constant pressure water supply equipment reservoir should be greater than the hourly water supply.

(2) The pump head of the variable frequency constant pressure water supply equipment should be greater than the actual water supply height.

(3) The total flow rate of the water pump in the variable frequency constant pressure water supply equipment should be greater than the actual water supply volume.

(4) Selection of Frequency Control Cabinet for Variable Frequency Constant Pressure Water Supply Equipment:

Users can determine the model and number of water pumps based on the water supply volume and height, and then select the appropriate control cabinet.

2. Variable frequency constant pressure water supply equipment Variable frequency drive

According to the process requirements, it is recommended to use ABB ACS600 series frequency converters for the variable frequency constant pressure water supply equipment. The ACS 600 series frequency converter is a high-performance frequency converter developed by ABB using direct torque control (DTC) technology and various manufacturing processes. It has a wide power range, excellent speed and torque control characteristics, complete protection functions, flexible programming capabilities, high reliability, and small size.

Main technical data of variable frequency constant pressure water supply equipment:

Power range: 2.2-3000kW

Power supply voltage: 380/400/415/440/460/480/500VAC 3-phase ± 10%;

Power frequency: 48-63Hz

Control connection: 2 programmable analog inputs (AI); 1 programmable analog output (AO); 5 programmable digital inputs (DI); Two programmable digital outputs (DO).

Continuous load capacity: 150% In, 1 minute allowed every 10 minutes

Serial communication capability: The standard RS-485 interface allows the frequency converter to be easily connected to a computer.

Protection features: overcurrent protection I2t、 Overvoltage protection, undervoltage protection, overheating protection, short circuit protection, grounding protection, undervoltage buffering, motor undervoltage/overload protection, locked rotor protection, serial communication fault protection, AI signal loss protection, etc.

Compact appearance and easy installation. The product has been certified according to various electrical safety standards and complies with GE, UL, and quality certification systems such as ISO9001 and ISO4001.

The direct torque control (DTC) function of the frequency converter * is the current motor control method, which can directly control the core variables of all AC motors without speed feedback and can achieve control of motor speed and torque.

The ACS600 frequency converter has eight built-in application macros, including PID, PFC, and pre flux. Simply select the desired application macro, and all corresponding parameters will be automatically set. The input and output terminals will also be automatically configured. These preset application macro configurations greatly save debugging time and reduce errors.

3. Programmable controller for variable frequency constant pressure water supply equipment

It is recommended to use Siemens S7-200 PLC. The SIMATIC S7-200 programmable controller is a modular small and medium-sized PLC system that can meet applications with moderate performance requirements; A wide range of functional modules can effectively meet and adapt to automatic control tasks, and various individual modules can be combined for expansion; The simple and practical decentralized structure and multi interface network capability make the application very flexible; Convenient for users and simple fanless design; When the control tasks increase, they can be freely expanded; The extensive integration of functions makes its functionality very powerful.

The variable frequency constant pressure water supply equipment has a variety of performance increasing CPUs and rich I/O expansion modules with many convenient functions, allowing users to choose the appropriate module according to actual applications. When the task scale expands, additional modules can be used at any time to expand the PLC.

HuazhenIntegrated peak shaving water supply booster pump stationProduct components:

1Combination stainless steel water tank (with pump room).

2Intelligent electrical control system.

3Low noise stainless steel multi-stage centrifugal pump（KCDLSeries).

4No negative pressure inlet device and anti backflow device.

5Stainless steel complete piping system.

6Pressure and liquid level signal acquisition and feedback facilities.

Integrated peak shaving water supply booster pump stationThe Eleven Outstanding Advantages
1. To prevent repeated water pollution, the water supply quality equipment adopts a fully enclosed structure, directly connected in series to the incoming water pipe network, and all areas are also connected in a closed manner, without the need for water tanks or intermediate water tanks, and without contact with air. This solves the problem of multiple pollution in high-rise water supply. All equipment is made of food grade stainless steel polished, ensuring hygiene and safety.

2. Save investment，The equipment is directly connected in series to the incoming water pipe network, without the need to build a water tank, and there is no need to install a water tank in the middle of the floor, resulting in low overall investment.

3. Energy saving By adopting intelligent frequency conversion control technology, no useless work is done. Secondly, the remaining water head in each area is fully utilized, and the equipment is directly connected in series to the incoming water pipe network, making full use of the original pressure of the tap water pipe network. The comprehensive power saving can reach more than 50%. 4. The water-saving equipment operates in a fully enclosed structure, eliminating water source waste such as running, emitting, dripping, and leaking. According to a survey and calculation of 186 users in 9 regions by the research institute, the comprehensive water-saving can reach more than 13%.

5. Reliable water supply and stable water pressure，Fully enclosed water supply, risk of floor flooding; High performance voltage divider regulator, independently and in real-time adjusts the water pressure of each zone to ensure that each zone is supplied with partial and constant pressure water.

6. Save management costs with intelligent and fully automatic operation of equipment, without the need for personnel on duty. Due to the absence of a water tank, there is no need for cleaning, disinfection, maintenance, or upkeep, resulting in a savings of over 95% in management costs.

7. The equipment has a long service life and can automatically adjust and control its operation according to water usage. It has no water hammer, no impact, and minimal wear. Moreover, the equipment is made of food grade stainless steel polishing, which is corrosion-resistant and extends its service life by more than three times.

8. The equipment has complete protection functions such as overcurrent, overload, overheating, phase loss, and automatic shutdown of water sources, ensuring safety and reliability.

9. Small footprint or no space occupation，No need to build a water tank, greatly reducing the footprint; The voltage divider regulators at all levels are highly integrated, easy and fast to install, do not take up space, and comprehensively save more than 80% of the floor area.

10. Safer to use，The equipment disperses the total pressure to each water consumption area, and the pressure of the entire pipeline network is uniform from low to high areas, avoiding water hammer, high-pressure leakage and pipe bursting in low areas, and ensuring safer water use. The fully enclosed structure of the equipment not only eliminates secondary pollution, but also effectively prevents accidents or malicious poisoning by malicious individuals, ensuring water safety.

Pressure pump for domestic water supply tankInnovative function

1. The water supply window system adopts a new water supply window software, with a touch based operation mode on the human-machine interface. It displays the working status, real-time pressure, frequency conversion, multiple fault displays, modified operating parameters, and system parameters of each pump on the corresponding screen (page number) of the window. The organic combination of text, numbers, and graphics enriches the content of the system and increases its integrity, making it easier, more intuitive, and accurate for operators to grasp the system's operating status, greatly improving the reliability of the system. There are multiple interfaces left on the window system for necessary upgrades and corresponding communication functions.

2. The voice alarm system for pipeline network pressure water supply equipment can be equipped with remote voice alarm function. When the equipment control system fails, the system triggers the alarm dialing system's pre-set fixed telephone or voice notification to the management personnel that the equipment needs to be repaired in a timely manner to avoid affecting the normal use of water by users. This control function requires the use of a telephone line for dialing.

3. The remote control system pipe network pressure water supply equipment can have a remote monitoring interface, using GPRS/MODEM to achieve wired or wireless remote control of the equipment, real-time control of the working status, real-time pressure, frequency conversion and other system parameters of each pump in different locations, and alarm and memory processing for faults.
4. Multi stage pressure water supply mode HLXB (A) intelligentPressure pump for domestic water supply tankMultiple water supply methods can be set according to the characteristics of users' water use. Generally, different pressure water supply can be provided for six periods a day to meet the needs of users. The time setting can be operated and modified on the human-machine interface, which is simple and convenient to operate. After setting, the program automatically controls the operation and changes the constant outlet pressure value according to the pre-set time. This water supply method is based on the original variable frequency constant pressure and is divided into time periods for water supply. The system can set different pressure values in different time periods. During peak water use periods, the head loss of the pipeline network is relatively large. To ensure normal water supply at unfavorable points, the outlet can be set to a higher pressure value; In general water usage, the head loss of the pipeline network is relatively reduced, and the set pressure at the outlet can be appropriately reduced; At low flow rates, the head loss of the pipeline network is relatively small, and the outlet pressure can be further reduced appropriately; This water supply method can further reduce the later operating costs of equipment on the basis of the original variable frequency water supply.

Integrated peak shaving water supply booster pump stationPerformance Characteristics

1. Directly connected to the municipal pipeline network without the need to build a water tank.

2. Small in size, occupying less space, and easy to install.

3. The water source tank and pump unit are all made of stainless steel, and the water has no secondary pollution.

4. The water pressure is stable and will not cause pressure fluctuations in adjacent user pipelines.

5. Fully automatic operation, capable of unmanned operation.

6. Complete protection functions, automatic fault display, and alarm.

7. Fully utilize the original tap water pressure, make up for the difference, and achieve high efficiency and energy conservation.

8. When the municipal pipeline network is under high pressure, the equipment is in a shutdown state, and the municipal water source directly supplies water to the user pipeline network through the bypass pipeline of the water source tank.

9. When the municipal pipeline network is under pressure, the equipment automatically starts and starts the pump on the basis of the original water pressure to provide variable frequency speed regulation and pressure boosting water supply.

Integrated peak shaving water supply booster pump stationTechnical Specifications:

Flow range: 6-300m3/h Head range: 30-200m Working pressure:≤2.0mpa

Scope of application:Integrated peak shaving water supply booster pump stationSuitable for pressurized water supply in any area with insufficient tap water pressure.

　　■Newly built residential communities or office buildings for domestic water use.

　　■The pressure of low-level tap water cannot meet the requirements for firefighting water.

　　■Transform the existing air pressurePressure pump for domestic water supply tank.

　　■If a water tank must be built, a non negative pressure equipment can be used to share the water supply with the tank, further saving energy.

　　■A large-scale intermediate booster pump station for water supply in a water plant.

　　■Production and domestic water use of industrial and mining enterprises.

　　■Various circulating water systems.

Integrated peak shaving water supply booster pump stationWorking Principle:

Integrated peak shaving water supply booster pump stationPut into use, the water from the tap water network enters the water supply tank, and the air inside the tank is discharged from the vacuum eliminator. After the water is filled, the vacuum eliminator automatically shuts off. When the pressure of the tap water network can meet the water requirements, the system supplies water directly to the water network through a bypass check valve; When the pressure of the tap water network cannot meet the water demand, the system pressure signal is fed back to the variable frequency controller through a remote pressure gauge. The water pump runs and automatically adjusts the speed and constant pressure water supply according to the amount of water used. If the running water pump reaches the power frequency speed, another water pump will start variable frequency operation. When the water pump is supplying water, if the water volume in the tap water network is greater than the flow rate of the water pump, the system will maintain normal water supply; During peak water usage, if the water volume in the tap water network is less than the flow rate of the water pump, the water in the supply tank can still be supplied normally as a supplementary water source. At this time, air enters the supply tank through a vacuum eliminator, and the vacuum inside the tank is destroyed, ensuring that the tap water network does not generate negative pressure. After the peak water usage, the system returns to normal water supply. When the water supply network is shut down, causing the liquid level in the water supply tank to continuously decrease, the liquid level detector will feedback the signal to the variable frequency controller, and the water pump will automatically stop to protect the water pump unit. The water supply tank can store and release energy, avoiding frequent starting of the water pump.