The client of this case is a plastic recycling enterprise in Jiangmen, Guangdong, mainly dealing with PE high and low pressure films
PPThin film, etc
raw materialEfficient granulation. Due to the different properties of the two raw materials, there are high requirements for equipment compatibility. We recommend the 160 crushing drum water drawing rod granulation unit to our customers. This process has better adaptability to different raw materials, and can be used for PE and PP production. When changing materials, there is no need to replace equipment, and parameters can be adjusted directly to meet the granulation needs of customers for various raw materials.
Case equipment parameters
Customer Region:Jiangmen, Guangdong
Equipment nameThree in one film material recycling extrusion granulator
(Water pulled strip type)
Equipment model:HJSJ-160(4200)-160P
Processing raw materials:PE and PP dry film materials
Production capacity:500-700 kg/h
▲ Customer workshop actual shooting
After the equipment arrived at the factory, our company arranged for after-sales technical specialists to go to the customer's workshop site to follow up on the installation and commissioning of the equipment throughout the process. From circuit inspection to temperature control setting, the technical personnel confirmed and fine tuned each one to ensure that the equipment was smoothly put into production. At the same time, technicians guide customers step by step on the equipment operation process, network replacement steps, and daily maintenance points, helping customers quickly get started.
The customer highly recognizes the technical support and equipment performance of Huajin Plastic Machinery, stating, "From installation to production, the technical personnel provided patient guidance throughout the entire process. The equipment runs stably and is easy to operate. The service is of high quality, and we are very satisfied
▲ Equipment operation guidance
Highlights of the four core configurations in production
1. Sealed integrated crushing drum, whole roll feeding, efficient and labor-saving
This equipment is equipped with a 900 crushing cylinder and adopts a closed integrated design. The entire roll of film can be directly fed in without the need for pre installation
crusherSave one process and labor. Equipped with a 90kW-4 level motor, it provides strong shearing and pre crushing to homogenize the fluffy film material and stabilize it into the screw, solving the problems of film entanglement and unstable feeding.
2. 160 host screw+compression mold head, uniform plasticization, stable discharge
PE and PP have different melting characteristics and higher requirements for the plasticizing section. This equipment uses 160 main screws, optimized thread combination and aspect ratio to ensure that different raw materials can be fully exhausted and plasticized evenly in the melting section, resulting in dense and non foaming finished particles. Paired with a 350 pressure resistant main machine die head, the structure is reinforced and has sufficient pressure resistance, which can withstand high back pressure without expanding the die, ensuring smooth melt conveying and providing stable supply for the extrusion of the secondary machine.
3. Double column continuous threading machine die head, continuous mesh changing strip
The auxiliary machine is equipped with a 2000 # dual column dual station hydraulic die head, which can switch between two stations to achieve non-stop screen changing, continuous screen changing, uniform and non adhesive die head discharge, and ensure continuous production.
4. The water pull rod model has strong compatibility and is versatile
The water drawing process has a stronger tolerance for raw materials with different melting points and flowability. Both PE and PP can be granulated normally, and there is no need to replace equipment when changing materials. Simply adjust the temperature control and traction speed to switch. Equipped with a 6-meter water tank, the cooling stroke is sufficient to ensure that the extruded strips of different raw materials are completely hardened and shaped before entering the granulator, avoiding particle adhesion and deformation. Equipment selection is done in one step, meeting the production needs of various raw materials. For users with limited budgets or tight venues, the cost-effectiveness is higher.
From equipment selection to installation and debugging, Huajin Plastic Machinery provides full technical support, making customers worry free and at ease!