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Wuhan Shangce Testing Equipment Co., Ltd
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Wuhan Shangce Testing Equipment Co., Ltd

  • E-mail

    1163019747@qq.com

  • Phone

    13995654007

  • Address

    No. 9 Shanhu Road, Jiangxia District, Wuhan City

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box-type resistance furnace

NegotiableUpdate on 02/01
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Overview

Box type resistance furnaces are mainly used for the analysis and determination of various elements in laboratories, industrial and mining enterprises, and scientific research institutions. They can also be used for heat treatment heating such as quenching, annealing, and tempering of general small steel parts.

Product Details

1box-type resistance furnacepurpose:

this seriesbox-type resistance furnaceMainly used for the analysis and determination of various elements in various laboratories, industrial and mining enterprises, and scientific research institutions, it can also be used for annealing, quenching, tempering and other heat treatment heating of general small steel parts

2Equipment technical parameters:

serial number

Name

Data

1

Device Model

SC/XSL-30-9

2

working dimensions

600500 x 650 mm (length x width x height)

3

heating power

30KW

4

rated temperature

950

5

Rated power supply

Three phase, 380V, 50HZ

6

Operating Temperature

≦900℃

7

Heating temperature zone

1district

8

Heating element connection method

Y

9

Empty furnace heating time

0~900℃ ≤2.5h

10

Temperature control method

Adopting PID intelligent temperature control

11

temperature control accuracy

±1℃

12

Furnace outer wall temperature

Temperature rise ≤ 45 ℃

13

Furnace temperature uniformity

±5℃

3Equipment composition:

The SC/XSL-30-9 box type resistance furnace is mainly composed of furnace shell, furnace lining, heating element, furnace door, temperature measuring element, control device, etc.

4Equipment Introduction:

4.1Furnace shell:Mainly welded from steel plates and sections, it has sufficient strength and rigidity to effectively ensure the temperature of the shell

Low and aesthetically pleasing in appearance.

4.2Furnace lining:The furnace material is compressed and formed using Isolite ceramic fiber modules The bottom insulation layer is made of lightweight insulation bricks, which have good insulation performance, can resist rapid heating and cooling, do not consider the influence of thermal stress, are energy-saving, have high strength, and do not deform.

4.3Heating element:High quality high-temperature resistance tape (0Cr27Al7Mo2) is wound into a wavy shape and arranged inside the furnace. The resistance tape is designed with low surface load and has a long service life.

4.4fire door:The high-temperature box furnace door adopts a manual opening structure, consisting of a chain, sprocket, and transmission shaft, and its structure is safe and reliable.

4.5Electrical control part:The electrical control system integrates temperature control and electrical control into a comprehensive control system, which can reflect the current electronic control technology in a centralized manner. The main circuit adopts a thyristor module, and the temperature control instrument adopts the Shanghai Guolong TCW-32B PID intelligent temperature controller. The PV/SV digital display is displayed simultaneously, and the instrument can be manually adjusted. The PID expert control system usually adjusts automatically, and the temperature control realizes PID parameter self-tuning. The electrical cabinet is a GGD standard cabinet type, and brand products are used for air switches, relays, and contactors.

aThe temperature controller is selected from Shanghai Guolong Instrument Company

·0.3 level accuracy, higher temperature control accuracy;

·Expert PID self-tuning temperature control system;

·Slow start when powered on to avoid electrical shock;

·Limiting function, adjustable output power;

bThe main circuit uses Jiangsu West Relay

·Small size and easy installation;

·Silicon controlled replacement products;

·Equipped with overheat protection function;

·Has resistance capacitance absorption and no interference to the power grid;

cThe shell is non electrified, safe and reliable.

4.5temperature measuring elementThis electric furnace is equipped with a K-type thermocouple for detecting furnace temperature.

5Scope of supply and technical documents for complete equipment:

serial number

name

quantity

1

KType index thermocouple

1branch

2

Heating furnace body and control system

1set

3

KType compensation wire

2rice

4

Product Operation, Maintenance, and User Manual

1copy

5

Product Qualification Certificate

1copy

6Equipment raw material specifications and suppliers:

serial number

Project Name

Material Specifications

supplier

1

Shell steel plate

1.5mm

Wuhan Steel Company

2

furnace lining

Fiber module

Shanghai Aesop

3

thermal insulation material

aluminum silicate fiber

Shandong Luyang Refractory Materials Co., Ltd

4

heating element

Ocr27AL7MO2

Shanghai Electric Alloy Factory

5

thermocouple

Ktype

Shanghai

6

compensating lead wire

Ktype

Shanghai

7

Temperature control instrument

TCW-32B

Shanghai Guolong

8

thyristor module

Jiangsu West

9

Fast fuse

Chint

10

relay

Chint

11

switch

main command

Chint

12

indicator light

220V

Chint

7box-type resistance furnace

Furnace temperature uniformity detection

Manufacturing and acceptance according to standards.

8Attachment:

8.1Environmental conditions for equipment use

a、The ambient temperature is within the range of 5-40 ℃.

b、There are no conductive dust, explosive gases, or corrosive gases that can seriously damage metals and insulation around.

cThere are no obvious vibrations or bumps.

8.2Standards for product manufacturing and equipment inspection execution

GB10067 4-2005Basic technical conditions for electric heating equipment - Indirect resistance furnace

9Installation, debugging, and training

9.1Provide free training to the operators and maintenance personnel of the demand side until they can proficiently master the operating procedures, safety operating procedures, daily maintenance, and emergency handling of the equipment.

9.2To ensure the quality of the equipment, all components and parts used are original parts from the manufacturer.

10Acceptance content of equipment

10.1The factory inspection items of the equipment should include the following:

a 、General examination

b 、security check

c 、Durability test of signage handwriting

d、Quality inspection of crystal fibers and fiber felt

e 、Inspection of Manufacturing Quality of Heating Elements

fInspection of temperature instruments

gInspection of supporting components, including model, specifications, and factory qualification certificates

h、Scope of supply, including inspection of the completeness of factory technical documents

l、Inspection of furnace workspace dimensions

10.2The on-site final acceptance project of the equipment should include: measurement of working temperature