Thermostatic aging room manufacturer

Thermostatic aging room manufacturer

Aging room, also known as burner room, is a device that simulates high temperature and harsh environment testing for high-performance electronic products (such as computers, displays, terminals, automotive electronic products, power supplies, motherboards, monitors, exchange chargers, etc.). It is an important experimental equipment to improve product stability and reliability, and an important production process for various production enterprises to improve product quality and competitiveness. This equipment is widely used in fields such as power electronics, computers, communications, and biopharmaceuticals. Thermostatic aging room manufacturer - Shanghai Jingye Electronic Technology Co., Ltd
The outer frame structure of this equipment is composed of double-sided color steel insulation panels. According to different requirements, the main system, main electrical system, control system, heating system, temperature control system, intake and exhaust system, constant temperature system, time control system, test load, etc. can be configured. Through this testing program, defective products or parts can be detected, providing customers with effective means to quickly identify and solve problems, fully improving customer production efficiency and product quality. Thermostatic aging room manufacturer - Shanghai Jingye Electronic Technology Co., Ltd
Due to the performance and environment of the aging room, it is necessary to ensure the required temperature, power quality, load capacity, working time, and the safety and habits of the operators. Therefore, a qualified aging equipment should be a safe, reliable, efficient, energy-saving, fully functional, and expandable device.

Thermostatic aging room manufacturer-It is a professional equipment that must meet the current needs of various products in terms of capacity and specifications, while also ensuring its stability in operation. Therefore, it must be of high quality, safe and reliable. At the same time, it should face the rapidly growing development needs of the future market. It should be flexible, open, and have a certain degree of scalability. Follow the following design rules during design:
1. Practicality, stability, and * *:
Adopting mature technology and equipment to meet current needs while considering future product requirements, using stable and practical components and materials as much as possible.
2. Safety and reliability:
Adopting an aging process abnormal dual alarm system (sound and light) to fully protect the safety of the product and surrounding environmental equipment.
3. Flexibility and Scalability:
The specific requirements raised by the client must be met in the design. For the demand of future products, a certain amount of space must be provided. So aging rooms must have good flexibility and scalability. It has the flexibility to support aging of multiple models, provide technical upgrades, and update equipment.
4. Standardization:
In the design of aging system structure and principles, a solid foundation is laid based on relevant standards in the field involved, including ontology standards and changes in power and electrical specifications.
5. Installability of the project:
In the design of aging house projects, the overall engineering and equipment are modular structures, which is equivalent to the project being carried out in stages, and each stage of the project can be seamlessly integrated without causing duplicate construction and waste.
6. Economy and investment protection:
Build aging houses with a high cost performance ratio to maximize the output and investment of funds. Can maintain system operation with lower costs and fewer personnel inputs. Meet the load and environmental requirements of the product. Improve efficiency and high effectiveness. Try to preserve and extend the actual application capability of the device as much as possible, and fully utilize the investment in funds and technology.
7. Manageability:
Due to the complexity of aging rooms and the increasing demand for aging rooms in products, the task of management is bound to become increasingly heavy. Therefore, in the design process, future management must be considered, such as the removability of individual loads, the adjustability of load capacity, the scalability of the power system, the integration of the control system, and the implementation of humanized design for the management of aging rooms.

Product application: Widely used in power electronics, computers, communications, biopharmaceuticals and other fields.

Thermostatic aging room manufacturer - Shanghai Jingye Electronic Technology Co., Ltd

Detailed information on high-temperature aging room

Thermostatic aging room manufacturerMain technical parameters:
1.1 Temperature range: normal temperature~+60 ℃/85 ℃;
1.2 Temperature fluctuation: ± 0.5 ℃;
1.3 Temperature deviation: ± 3 ℃ or ± 5 ℃;
1.4 Room dimensions: as required;
1.5 Operation mode: adjustable temperature, constant operation or program operation;
1.6 Installation of power supply: 380V; 50 Hz;

2. Control system and safety protection measures:
2.1 The electrical control design shall refer to the "Code for Design of Low Voltage Distribution" GB50054-95, "Code for Design of Power Supply and Distribution" GB5002S2-95, and "Code for Construction and Acceptance of Grounding Devices in Electrical Equipment Installation Engineering" GB50169-92, in order to standardize the electrical control design.

2.2 Control system integration aging function design. Design a functional control cabinet, where the aging time, temperature, and various operation switches can be operated on one control cabinet; The panel design of the electrical cabinet is aesthetically pleasing and easy to operate.
2.3 The aging process can be fully controlled automatically, with some abnormal self handling functions, making the operation automated and simplified.
a. Cut off the power supply of circulating fans, electric heaters, etc; The aging room will cool down on its own and continue aging. When the total aging time is up, the yellow warning light will light up to indicate that aging is complete.
b. Product over temperature protection control. When the temperature exceeds the aging temperature of the product, the power supply to the product will be automatically cut off to protect it from overheating and aging, which may affect its performance; At the same time, the buzzer will sound an alarm and the red warning light will light up. Normal temperature automatically restores power supply.
c. Heater PID closed-loop control. It is used in conjunction with SSR, and after the temperature reaches the set temperature, the power of the heater is automatically and infinitely adjusted as needed. The device has no mechanical loss and high indoor temperature stability.
2.4 It has multiple protection functions and is safe and reliable.
a. Electric heating prevents dry burning. When the fan fails or the temperature inside the air duct is too high, the entire power supply will be automatically cut off, and the alarm will sound.
b. The design of electric heating and fan linkage means that the heater cannot be started separately when the fan fails to start.
c. Heater anti MC adhesion design. SSR contactless shutdown, no mechanical action or loss, eliminating all accidents.
d. The heater connection adopts high-temperature resistant wire, which does not burn at 300OC.
e. Install explosion-proof lighting indoors to extend the lifespan of light bulbs and prevent them from bursting.
f. The warehouse body adopts flame-retardant insulation materials with good insulation performance and high safety factor.
g. Overtemperature sound and light alarm function: In case of overheating during the aging process, the red light will turn on and the buzzer will sound.

3. Chamber Structure and Material Description: Chamber
The material of the main system is EPS sandwich panel, and the combustion performance of the product meets the requirements of B2 level in the "Classification of Combustion Performance of Building Materials". Thermostatic aging room manufacturer - Shanghai Jingye Electronic Technology Co., Ltd
3.1 Wall Material: The five sides of the warehouse body are assembled with double-sided color steel insulation panels (EPS computer color), fixed support aluminum beams, and aluminum profile panels with edges; The ground is not treated, and sealed glass glue is applied at the joints to effectively ensure the sealing of the room. Aging products are placed indoors.
Among them, the exterior wall material: wall panel: 0.5mm thick color steel plate;
Ceiling: 0.5mm thick color steel plate;
Door panel: 0.5mm thick color steel plate;
Among them, the interior wall material: wall panel: 0.5mm thick color steel plate;
Ceiling: 0.5mm thick color steel plate;
Door panel: 0.5mm thick color steel plate;
3.2 Door opening setting: as required;
3.3 Observation window: During the aging process, indoor working conditions can be observed at any time.
3.4 The heater is placed in the circulating air duct on the aging roof, surrounded by fire-resistant insulation materials. Adopting PID temperature module control, after the temperature reaches the required temperature of the product, the power of the heater is automatically adjusted according to the fluctuation of indoor temperature, and the insulation performance of the insulation board is matched to ensure that the indoor temperature is accurately and stably at the set temperature value. fourThermostatic aging room manufacturerAir conditioning system
The wind duct system complies with the "Code for Acceptance of Construction Quality of Ventilation and Air Conditioning Engineering" GB50243-2002 standard.
4.1 The hot air circulation system adopts the concept of downward supply and upward circulation, with large capacity fans forcing air circulation.
4.2 Wind power is divided into exhaust system and circulating air system. Two systems work independently.
4.3 The exhaust system discharges excess indoor heat to the outside when the indoor temperature exceeds the required temperature of the product
4.4 The exhaust system adopts the design concept of combining air ducts and fans, and the circulating fan continuously circulates the air in the room through convection; Ensure indoor temperature uniformity.
4.5 The heater is installed on the top of the aging roof. Adopting PID closed-loop control, after the temperature reaches the required temperature of the product, the electric heating output power is dynamically and automatically adjusted according to the outdoor temperature, fully improving the accuracy of indoor temperature.
The working volume ranges from 8m3 to 1000 m3, and the temperature range is from room temperature to+60 ℃/80 ℃. The controller ranges from microchip LED to PLC programmable logic controller touch screen display, and remote centralized control system. We can design and manufacture according to customer requirements.
Thermostatic aging room manufacturer - Shanghai Jingye Electronic Technology Co., Ltd