The production of single screw plastic extrusion equipment is equipped with a 40:1 high-efficiency barrel screw, and the newly designed high aspect ratio screw improves plasticization efficiency, plasticization quality, and melt uniformity
Introduction to Single Screw Plastic Extrusion Equipment for Production:
The BRD75PLUS5 extruder is equipped with a 40:1 high-efficiency barrel screw, and the newly designed high aspect ratio screw improves plasticizing efficiency, plasticizing quality, and melt uniformity. By special design, the extrusion capacity of the screw is significantly increased, with a motor power of 200KW and a production capacity of 800-900KG/HR.
Accurate heating and cooling system
The heater adopts a ceramic strip insulation cotton type heater, which makes the heating efficiency higher, the heat loss smaller, and more efficient and energy-saving. This design is different from the commonly used method in China, as it balances heating and cooling, making temperature control more precise.
*Transmission system
The reducer adopts the current domestic reducer with the same external dimensions and higher torque, which is more efficient.
Intelligent electrical control
The whole machine adopts PLC control and is a fully computerized intelligent control extruder. It can achieve synchronous speed regulation operation of the entire line, and also has remote safety monitoring and intelligent control.
Usage and characteristics:
It is mainly used for extruding thermoplastic materials such as soft and hard polyvinyl chloride, polyolefin, etc. It can be used in conjunction with corresponding auxiliary machines (including molding heads) to process various plastic products, such as films, pipes, rods, plates, wires, tapes, cable insulation layers, and hollow products. It can also be used for granulation. This machine is designed with high output, good plasticization, and low energy consumption. It adopts hard tooth surface gear transmission, which has the characteristics of low noise, smooth operation, high bearing capacity, and long service life.
Precautions for producing single screw plastic extrusion equipment:
1. No debris is allowed inside the material, and it is strictly prohibited for hard objects such as metal and sand to enter the hopper and barrel.
The cooling water used in the system is soft water,
3. When starting up, attention should be paid to safe start-up. The screw is only allowed to start at low speed. When stopping, the feeding device should be stopped first, and idle running is strictly prohibited.
4. After shutdown, the machine barrel and the main auxiliary material feeding port of the screw machine should be cleaned in a timely manner, and whether there are any lumps should be checked. It is strictly prohibited to start the machine at low temperatures or reverse the feeding process.
5. Daily attention should be paid to lubrication points and thrust bearings, and whether there are leaks in screw seal joints. If any problems are found, the machine should be stopped and repaired in a timely manner.
6. Regularly pay attention to the wear of the electric brushes in the motor and maintain or replace them in a timely manner.
When parking for a long time, anti rust and anti fouling measures should be taken for the machine.