Gas air mixed sterilization kettle (full spray cooling)

NegotiableUpdate on 01/21

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Fan sterilization kettle (full spray cooling) adds a fan on the basis of steam sterilization to directly contact and force convection between the heating medium and packaged food, and allows air to exist inside the sterilization kettle. The pressure can be controlled independently of temperature, and the sterilization kettle can be controlled in multiple stages according to different packaging of different products.

Product Details

The fan is a sterilization kettle (full spray cooling)）The working principle of

　　Load the product basket into the sterilization kettle and close the kettle door. Then the kettle door is ensured to be safe through triple safety interlocking. Throughout the sterilization process, the door is mechanically locked.

The sterilization process is automatically carried out according to the formula input into the microprocessor controller PLC.

This system is based on direct heating of food packaging with steam, without any other heating medium (such as water as an intermediate medium in the spray system). Due to the powerful fan forcing the steam inside the pot to form a cycle, the steam is uniform. Fans can accelerate the heat exchange between steam and food packaging.

Throughout the entire process, the pressure inside the sterilization kettle is controlled by the program through an automatic valve to supply or discharge compressed air to the sterilization kettle. Due to the steam air mixture sterilization, the pressure inside the kettle is not affected by temperature, and can be freely set according to the packaging of different products, making the equipment more widely applicable (three piece cans, two piece cans, flexible packaging bags, glass bottles, plastic packaging, etc. can adapt simultaneously).

The temperature distribution uniformity inside the kettle is+/-0.3 ℃, and the pressure is controlled at 0.05Bar.

Advantages of fan sterilization kettle (full spray cooling)

Accurate temperature control and thermal distribution
DTSDeveloped temperature control module（****System) up to12Segment temperature control, with the option to choose between step and linear heating modes based on different product and process formulas, ensuring repeatability and stability between batches of products. The temperature can be controlled within a certain range±0.3℃。
Rapid heating up
No need to heat other media (such as hot water), the heating speed is very fast.
Pressure control, suitable for various packaging forms
DTSDeveloped pressure control module（****Throughout the systemThe pressure during the production process is not highAdjustable to adapt to changes in internal pressure of product packaging, achieving deformation of the product packaging. Whether it is rigid containers such as iron or aluminum cans, plastic bottles or boxes, or flexible containers such as gas containing soft packaging, they can easily meet the requirements. The pressure can be controlled within±0.05Bar

comply withFDA/USDAcertification
DTSExperienced thermal validation expert from the United StatesIFTPSMembers, andFDAFully cooperating with recognized third-party thermal verification agencies and leveraging the experience of numerous North American clientsDTSfamiliar withFDA/USDAThe regulatory requirements and sterilization techniques.
Energy-saving and environmental protection
>Steam heats up directly without the need for exhaust, resulting in minimal steam loss.
>Low noise, creating a quiet and comfortable working environment.