Chemical saponification reactor

The reaction kettle consists of a kettle body, kettle cover, jacket, stirrer, transmission device, shaft seal device, support, etc. The mixing forms generally include anchor type, paddle type, turbine type, propulsion type, or frame type. When the diameter ratio of the mixing device is large, multiple layers of mixing blades can be used, and it can also be selected according to the user's requirements. And a jacket can be installed outside the kettle wall, or a heat exchange surface can be installed inside the reactor, or heat exchange can be carried out through external circulation. The heating methods include electric heating, hot water heating, thermal oil circulation heating, far-infrared heating, external (internal) coil heating, etc. The cooling methods include jacket cooling, kettle coil cooling, and the form of stirring blades.

Chemical saponification reactorDesign pressure 0-30MPa, design temperature: room temperature -350 ℃, materials available include stainless steel, titanium and titanium alloys, nickel and nickel based alloys (Hastelloy, Inconel, Monel), etc.

Product features of reaction kettle:
Suitable for mixing and reacting flammable, explosive, and valuable media used in pilot and large-scale production under temperature, pressure, vacuum, and other conditions, it solves the leakage problem that mechanical seals and packing seals cannot overcome, ensuring that the environment and personnel are not harmed. It is currently an ideal leak free reaction device for conducting chemical reactions under temperature and pressure.
Main technical indicators of production reaction kettle:
Volume 25-10000L, pressure ≤ 20.0Mpa, temperature ≤ 450 ℃, stirring speed 20-500r/min, variable frequency speed regulation, heating methods: electricity, steam, thermal oil, far-infrared, etc; Cooling method: jacket cooling or coil cooling inside the kettle; The main material of the reaction kettle (various grades of stainless steel 0Gr18Ni9, 00Gr17Ni14MO titanium, nickel, etc.), the structural form of the kettle body and lid, working pressure, number of opening directions, the form of the stirring blade, heating method, and other supporting materials can be selected according to the user's requirements.

Chemical saponification reactorWidely used in industries such as petrochemicals, rubber, pesticides, fuels, and pharmaceuticals to complete reactions in chemical processes. There are many types of chemical reactions carried out in reaction vessels, with significant differences in operating conditions and varying aggregation states of materials. The products are widely used in pharmaceutical intermediates, fine chemicals, specialty chemicals, and fragrances; Essence, agricultural chemistry, paint and coating, detergent and surfactant, polymer, organic chemistry, petrochemical, resin, catalyst and other industries.
Operating Procedures
1、 Check the pipelines and valves related to the reaction kettle, and only proceed with feeding after ensuring compliance with the receiving conditions.
2、 Check whether the mixing motor, reducer, machine seal, etc. are normal, whether the oil level of the reducer is appropriate, and whether the cooling water supply of the machine seal is normal.
3、 Start mixing and add the specified amount of material while ensuring that there are no abnormal conditions. Reactors with a capacity of more than 10m3 or reactors with bottom bearings are strictly prohibited from running without air. The mixing can only be started when the bottom bearing is submerged in the liquid surface.
4、 Strictly follow the process operation procedures, pay close attention to the temperature and pressure inside the reaction vessel, as well as the pressure of the reaction vessel jacket, and strictly prohibit overheating and overpressure.
5、 During the reaction process, it is necessary to conduct regular inspections and promptly address any issues discovered.
6、 If overheating occurs, immediately use water to cool down. The temperature after cooling should meet the process requirements.
7、 If overpressure occurs, the vent valve should be opened immediately. Emergency pressure relief.
8、 If the power outage causes parking, the feeding should be stopped; During the feeding process, if there is a power outage, the feeding should be stopped, the vent valve should be opened, and water should be supplied to cool down. *When parking, the residual liquid in the kettle should be cleaned thoroughly, and the bottom valve, feed valve, steam inlet valve, discharge valve, etc. should be closed.