Apple processing production line

NegotiableUpdate on 01/21

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Whole line project

Product Details

In most parts of the world, apple juice is one of the fruit drinks. Shanghai Chengxun can provide a complete apple processing production line for producing juice, jam, and puree. In the past decade, we have installed apple processing production lines in many countries and regions.

We design, manufacture, and supply a complete apple processing production line, including:
-Reception, cleaning, and classification system
-Crushing and juicing system
-Enzymatic hydrolysis and ultrafiltration system
-Falling film evaporator system
-UHT sterilization aseptic filling system

-CIP equipment cleaning system

Features and Advantages

1. Customizable: 20 tons/day -100 tons/day.
2. Low temperature evaporation improves product quality.
3. Energy saving design, low consumption of water, electricity, and steam, and green environmental protection.
4. All accessories are made of world-class or highly stable materials with low failure rates.
Cleaning and picking
- Apple first undergoes secondary cleaning in a bubble cleaner. Then, the fruit is lifted to the next process and undergoes spray cleaning on the lifting machine.
- The surface of the apple is cleaned with a roller brush and a water sprayer, while the brush is slowly rotated to move the apple forward. The equipment adopts high-quality stainless steel and durable brush rollers, which have the characteristics of low energy consumption, small size, light weight, beautiful appearance, simple operation, and convenient maintenance.
- To ensure the quality of the final product, rotten and unripe fruits need to be discarded. The fruit picker rotates the fruits slowly, providing workers with a 360 degree view to inspect the materials. This machine is equipped with a waste conveying system to directly transport waste to the designated location.
Crushing and Pressing
- The step in producing juice and jam is to cut fresh apples into appropriate sizes for use in juice and jam production. Our crushers have different capacities, ranging from 0.5 tons to 10 tons/hour, and have different options to match the characteristics of the fruits being processed.
- Belt press is an efficient pressing equipment widely used in apple processing. This equipment has strong pressing capacity, high juice yield, and is characterized by energy saving, automatic feeding and discharging, high degree of automation, continuous operation, strong universality, sufficient filters, easy operation, and convenient maintenance. The juice production can reach 70-80% (depending on the raw materials), greatly reducing production costs and improving the economic benefits of the enterprise.
Enzymatic hydrolysis and ultrafiltration

[Image: Enzymatic hydrolysis tank, ultrafiltration equipment]
- For high-quality clarified apple juice, depending on usage, an enzyme treatment group can be used for clarification, followed by vacuum filtration or ultrafiltration. Both systems are designed to achieve very low turbidity and maintain the sensory characteristics of fresh apples (color, taste, aroma, etc.).
Low temperature evaporation concentration
- Under vacuum low-temperature conditions, evaporation concentration has high evaporation capacity, low energy consumption, and low operating costs. It can largely maintain the original color, aroma, taste, and active ingredients of the material.
- This system adopts steam uniform heating for heating, and the material liquid is evaporated by liquid film flow, with high heat transfer efficiency and short heating time.
Sterilization and aseptic filling
- According to the specific requirements of the corresponding materials, UHT sterilization or pasteurization is carried out through a tube in tube heat exchanger.
- After sterilization, sterile filling machines can be used to fill sterile bags, and any type of cold and hot filling machine can be used to fill glass PET、 Can, bag, etc.
For further apple production and processing, we offer:
- Apple drying production line
- Apple Sauce Production Line