In the bathroom industry, every product carries the strict expectations of users for quality, appearance, and durability. From faucets and showerheads to smart toilet components, the complex structure, high surface finish requirements, and long-term corrosion resistance requirements in contact with water and cleaning agents pose extremely high challenges to injection molding equipment.
The YHE oil electric hybrid series injection molding machine from Yonghua Plastic Machinery, with its innovative technology of "perfect integration of electric and hydraulic", provides a comprehensive solution for efficient, precise, and energy-saving bathroom parts manufacturing, helping enterprises seize the market high ground with excellent quality.
Facing the pain points of bathroom manufacturing directly
YHE cracked each one with core technology
Full hard screw+dual alloy barrel
Fearless of corrosion and wear
Sanitary components are often made of corrosion-resistant and high-strength engineering plastics, and some products are reinforced with fiberglass. The YHE series comes standard with fully hard screws and dual alloy barrels, with wear resistance 5-8 times higher than conventional nitride parts.
Advantage:Long term processing of fiberglass reinforcement
PPThe
ABSWaiting for materials, maintaining stable plasticizing capacity and uniform plasticization, avoiding appearance defects such as black spots and flow marks from the source, ensuring that every faucet handle and shower panel has a perfect surface.
Independent servo driven injection mechanism
High precision injection achieves perfect matching
Bathroom products are mostly components, such as valve cores and shells, threaded connectors, which require extremely high dimensional accuracy and fit clearance. The YHE series adopts independent
servo motorThe injection unit that drives the ball screw, coupled with precision linear guides, achieves modular design.
Advantage:The injection position has a high repeatability accuracy of ± 0.01mmEnsure that the size and height of each molded product are consistent, the assembly is smooth without any jamming, and the scrap rate is significantly reduced.
High speed precision servo control system
Complex structure formed in one go
Thin walled, long process, and multi cavity molds are the norm in the production of bathroom components. YHE seriesThe injection speed can reach up to 500mm/sCooperate with high-speed response servo system.
Advantage:Quickly fill complex cavities, especially suitable for multi cavity molds, greatly shorten the molding cycle, improve unit time output, and double production capacity.
Wide template design
Maintain stable pressure and prevent flying edges
Bathroom molds are often large in size or complex in shape, requiring strict rigidity requirements for the locking system. The YHE series adopts widened and thickened templates and optimized rod spacing, with super strong locking rigidity effectively resisting the uneven tension caused by biased injection molding.
Advantage:The template deformation is extremely small, effectively reducing burrs and protecting the life of precision molds. At the same time, the excellent mold space can be compatible with large and irregular bathroom molds, expanding production flexibility.
Intelligent specialized computer
Intelligent control, easy to handle complex processes
Sanitary products have extremely high requirements for process stability, especially for functional components such as smart toilet covers with narrow molding windows. YHE integrates a fully closed-loop intelligent control system to monitor and fine tune key processes such as injection molding and pressure maintenance in real-time.
Advantage:Automatically compensate for process fluctuations to ensure a high yield rate for long-term continuous production. Simultaneously supporting MES system integration, achieving data traceability, and providing support for digital workshop management in bathroom enterprises.
Servo motor driven quantitative pump
Green and energy-saving, reducing long-term operating costs
The production volume and cycle of bathroom components are large, and energy consumption is the key to cost control. The YHE series has a comprehensive energy-saving rate of up to 40% -70%. The injection and storage processes are driven by motors, and the energy-saving effect can reach over 70%.
Advantage:Significantly reduce the energy consumption of individual products, whileThe overall noise level is below 75 decibelsTo create a quiet and environmentally friendly green production workshop that aligns with the sustainable development goals of bathroom enterprises.
Whether it is standard bathroom accessories or high-end intelligent bathroom components, the Yonghua YHE series injection molding machines have excellent performance in high precision, high efficiency, high stability, and low energy consumption, making them an ideal choice for bathroom enterprises to upgrade their manufacturing capabilities.
Choose the Yonghua YHE series to make every bathroom product a benchmark for quality and aesthetics!