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mechb2bIndustry NewsPC/ABS material recycling IMD process, latest 475 V vertical machine to create car wireless remote control shell
1K-Show debut: ALLROUNDER 475 V
ALLROUNDER 475 V Vertical Machine SetPerformanceefficiencyandCompact structureAll in one. equipServo hydraulic system (ASH)Highest energy consumptionCan reduce by 60%Although this vertical machine has a small footprint, it can provide ample space for large moldsInstallation spaceVery suitable for manual and automatic completion of insertsrubber overmolding.

2Technological breakthrough: IMD in mold labeling, paint free texture fully stretched
  Using Leonhard Kurz PLF in mold labeling technology, there is no need for subsequent painting, and a high aesthetic shell can be formed in one go. During production, extremely thin colors are usedPETThe decorative film is accurately fed into the mold, andPC/ABS copolymer material is firmly adhered and formed as a whole, with clear surface texture and delicate luster on the finished product. It can also be directly printed with Abbott logo or customized patterns by customers.

Flexible customization
The film can be quickly replaced, making it easy to respond to personalized order needs.
  Green paint free:
No painting process, automatic winding and recycling of remaining film, 100% PC/ABS material recycling production, finished products can be recycled
  Digital traceability:
The shell comes with a QR code, which can be scanned to retrieve material sources, production data, and recycling information, achieving full lifecycle traceability.
3Six axis robotic arm empowers unmanned production
  From pick-up to finished product discharge, the entire process is seamlessly connected by KUKA's six axis robotic arm, with 24-hour continuous production, precise and efficient, and reducing manual intervention.

Laser marking:
Accurately remove the product from the mold and transfer it to the laser station, engrave a unique identification QR code for product traceability;
  Precision machining:
Transfer to the milling station, accurately remove excess film, and trim the contour edges
  Cleaning and dust removal:
Send it to the cleaning station to thoroughly clean the production debris and ensure the cleanliness of the finished product;
  Automatic discharge:
After completing all processes, the production system is automatically sent out by a conveyor belt

@Intelligent manufacturing optimization in the automotive industry
The turnkey solution of ALLROUNDER 475 V perfectly aligns with the core demands of zero defects, high quality, low cost, and sustainability in the automotive parts industry. Provide efficient, flexible, and sustainable one-stop solutions for the production of car wireless remote control housings.
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