14.53 seconds for 4 road stud reflectors, fully automatic closed-loop, 50% power saving, accuracy ± 0.05mm.
Road safety is no small matter.Road stud reflectorAs the core safety warning component of highways, urban roads, and tunnels, its production quality directly affects driving safety. However, when these products are mass-produced on a large scale, they face a challenge: how to achieve efficient and low-cost production while ensuring quality?
BochuangBe160The intelligent electric injection molding machine provides the answer.
01Industry pain point: "production dilemma" of precision plastic parts
The road stud reflector has almost strict standards for various indicators:
The dimensional and external tolerances are controlled within ± 0.05mm;
Surface roughness Ra of optical working surface ≤ 0.02 μ m;
Uneven light transmission ≤ 3%;
The backscatter coefficient dispersion of products from the same batch is ≤ 12%,
fromGeometric accuracy, surface quality, optical uniformity to batch consistencyEach item directly determines the visibility effect of road studs at night and road driving safety.
The traditional production mode, using hydraulic injection molding machines, relies on manual labor for operations such as picking up parts, cutting water ports, and screening defective products for a long time. This not only results in low production efficiency, but also leads to high labor costs, and brings a series of quality problems - product scratches, burrs, deformation, product color difference, unstable dimensional accuracy, uneven light transmission, poor surface smoothness, poor batch stability, and difficult to control yield. These problems have always plagued production.
In the face of the demand for large-scale and standardized mass production, the traditional production mode is no longer sufficient.
02Bochuang Plan: How Be160 Breaks the Game
In response to the above pain points, Bochuang has launched a product based onBe160The fully automated molding solution for road stud reflector of intelligent electric injection molding machine achieves production process reengineering through four core technologies:
✅
ManipulatorAutomatic pick-up,Completely replace manual operation, improve production efficiency and stability of production processes;
✅Automatic cutting of water outletImprove production efficiency while enhancing product quality consistency;
✅Machine vision online sortingAccurately identify and eliminate defective parts, resulting in a significant increase in yield rate;
✅
Be160 intelligent electric injection molding machine drives the entire production line，
PCThe material is molded into 4 holes, with a production cycle of only 14.53 seconds and a pass rate of 99.9%, ⚡ Save more than 50% electricity.
The four stages form a complete automated closed loop, significantly reducing manual dependence, achieving high consistency in finished products, and significantly reducing energy consumption.
03The universal value of Bochuang Be intelligent electric injection molding machine
As an expert in electric intelligent injection molding machines, Bochuang vigorously promotes ite-FamilyElectric injection molding machine family. The Be series is a cost-effective product launched by Bochuang for the upgrading and replacement of hydraulic injection molding machines, with the aim of enabling electric injection molding machines to quickly cover the entire injection molding industry.
The Be intelligent electric injection molding machine adopts classic belt transmission technology, intelligent electronic control, and deep energy-saving technology, and has three core advantages:
fast response——
servo motorDirect drive, injection response time<80ms, 60% shorter than traditional hydraulic press response time, faster machine injection action response;
Precise and stable——Fully closed-loop control, injection position repeatability accuracy ± 0.05mm, product weight repeatability accuracy<0.1%, ensuring consistency of each mold product;
Energy-saving and environmental protection——Compared to traditional hydraulic presses, it saves 20% to 80% of electricity, helping enterprises reduce costs, increase efficiency, and achieve green transformation.
Whether it's transportation accessories, packaging containers, medical consumables, electronic components, Be intelligent electric injection molding machines can be used toEfficient, precise, and low-energy consumptionAssist customers in achieving production upgrades through their performance.
From one machineBe160Starting from now on, Bochuang is committed to providing intelligent injection molding solutions for global customers. For over 20 years, Bochuang products have been exported to more than 60 countries and regions, continuously empowering industries such as transportation accessories, packaging, healthcare, and electronics.
If you are also looking for an electric injection molding machine that can truly achieve "unmanned" mass production, balance efficiency and quality, you may start by learning about Be intelligent electric injection molding machines.
