Despite investing hundreds of thousands in safety measures, accidents cannot be prevented. The more manual inspections and equipment maintenance are done, the more losses they become
In many industrial production scenarios, traditional safety management models are either "high investment, low effectiveness" or "loose control, high risk".
Hikvision's large model camera is guided by "precise identification, active warning, and efficient landing", targeting the core pain points of industrial scenes, shifting management from "passive coping" to "active prevention", and ensuring that every safety investment can be calculated with clear returns.
Scenario based and precise adaptation to industrial safety requirements
Homework area: Active visual supervision, remote precise control
The safety hazards in heavy industry scenarios such as power plants and steel mills are frequently occurring. Traditional cameras have limited field of view, insufficient coverage, lack intelligent analysis capabilities, can only passively record videos, highly rely on manual inspection, high operation and maintenance costs, and poor regulatory efficiency.
Deploy active visual operation supervision of full-color gun ball integrated machines in key areas such as the steam drum layer, turbine platform, and stacking area of the power plant, with a single machine covering a radius of 60 meters.
The panoramic camera determines the distribution of risk operations, and the detailed camera automatically tracks to accurately capture operational details. At the same time, it relies on large model algorithms to intelligently identify violation risks. Once a violation is detected, the platform will immediately trigger an alarm. Dual dimensional intelligent supervision of "panoramic+detailed" reduces the pressure of manual duty.
Reduce computing power costs:Preprocessing video data in the front-end effectively reduces the computational load on the center and significantly lowers the investment in computing power.
Precise remote supervision:Proactive visual inspection, remote grasp of homework details, and timely detection of hidden dangers.
Objective evidence retention inspection:Effectively assist manual inspection, reduce human concerns leading to violations and omissions, and achieve fair certification retention.
Factory roads: precise separation of people and vehicles to reduce collision accidents
According to the Safety Production Law, enterprises must implement safety risk classification and control. The park is characterized by mixed traffic of people and vehicles, dense traffic flow, and prominent collision risks. The cost of renovating traditional isolation facilities is high and access is restricted; There are frequent false alarms in ordinary monitoring, and there are obvious shortcomings in security control.
Hikvision large model camera, combined with backend equipment and comprehensive security management platform, eliminates the need for civil construction or road renovation, easily solving the problem of pedestrian and vehicle separation.
Implement a "no one allowed to drive" system within the park, set up perimeter frames on the roadway, and only select personnel as the target for camera event detection. Once personnel are detected entering the motor vehicle lane, the linkage device speaker will remind them and broadcast every 2 seconds. At the same time, the platform event will be reported until the personnel leave the lane.
Lightweight solution to the problem of separating people and vehicles:Effectively warn of the risk of collision between pedestrians and vehicles, optimize park management and traffic flow, and improve safety levels.
Better construction costCompared to traditional physical isolation facilities, it significantly reduces initial investment and later operation and maintenance costs.
Belt intrusion prevention: solving the problem of upright poles and improving safety and productivity
The material conveyor belts in steel and cement plants often reach hundreds of meters, and the middle section cannot be erected with poles, resulting in incomplete monitoring coverage. Workers who violate material cleaning regulations are prone to safety accidents, and shutting down for processing can also affect production capacity, leaving them in a dilemma.
In response to the industry problem of belts not being able to stand upright, a single three lens large model camera end side installation is adopted, without the need for intermediate wiring, and a single camera can cover at least 150 meters of ultra long distance.
Using a large model camera, graded warning settings can also be implemented.
Level 1: Belt area perimeter intrusion, frame detection, area set time threshold of 5 seconds, personnel staying in the area for more than 5 seconds will generate an alarm. Level 2: Line crossing detection, with a warning line drawn on the outside of the belt. In case of waving or crossing the line, an alarm will be immediately triggered to ensure the safety of personnel.
Save investment:A single device can cover without the need for intermediate poles or wiring, saving additional installation costs.
Preventing accidents:A graded warning mechanism, where personnel stay for too long or cross the line, will immediately sound an alarm and be linked to the start and stop of the conveyor belt to reduce safety accidents.
Capacity guarantee:Reduce false alarms by 90%, minimize production losses caused by camera misidentification and downtime, and ensure that production capacity is not affected.
Robot arm workshop: precise visual protection to prevent downtime losses
The robotic arms in automobile and home appliance workshops operate at high speeds, making it easy for workers to enter hazardous areas through gaps in the grating. Once a collision occurs, it not only harms people but also causes the production line to shut down, resulting in huge losses.
Hikvision's robotic arm anti-collision camera accurately identifies personnel stops, and the millisecond level linkage robotic arm stops, responding quickly and avoiding personnel injuries and equipment damage.
Based on a 6 * 6m square fence area, 2 cameras need to be installed for complementary shooting and blind correction. Detected personnel entering the area, the linked robotic arm stopped working. The camera reports events simultaneously, and the OSD displays the real-time number of people in the area clearly.
24-hour visualized intelligent protection:On the basis of traditional protection such as physical fences and gratings, 24-hour uninterrupted visual monitoring is achieved for more accurate and efficient detection.
Accurate identification without false alarms:Stereoscopic vision positioning allows personnel to pass along the edge without interference or false alarms, balancing safety and efficiency.
Low latency and fast response:Timely linkage control of the robotic arm's start and stop, with fast response and low latency, preventing accidents from the source.
Safety is not a burden, but a foundation for development
Enterprise safety production has never been about "investing more is better", but about "precise investment and efficient control".
Hikvision's large model camera focuses on the most important concerns of enterprises, such as cost reduction, efficiency improvement, and risk control. With simple, practical, and cost-effective digital solutions, it builds a solid defense line for industrial safety.
*The relevant data in the article is sourced from Hikvision Laboratory
*The visual materials in the article are for project testing purposes only and are for illustrative purposes
