A lithium battery mixer is composed of a pot body, pot cover, transmission components, base, discharge port, and other parts. The pot body is welded from stainless steel, and the inner surface is extremely smooth and hard, with characteristics such as wear resistance, corrosion resistance, and not easy to stick to materials. The outer surface of the pot has a heating jacket and a resistance heating ring. The temperature is transmitted to the pot body through the high ignition point heat transfer oil in the heating jacket, so that the pot body is heated evenly. Adjusting the heating temperature can control the temperature of the materials in the pot. The jacket is wrapped with an aluminum silicate insulation layer.
Product working principle:
1. All parts in contact with the material (including the machine cover and discharge port) have undergone layer treatment, with the blade coated with WC and the inner wall and discharge port coated with PTFE. Before and after each mixing, the metal impurity content introduced into the whole machine increases by △ Fe ± 10ppb
2. Mix all the materials in the silo at once, and calculate the standard deviation according to the loose density testing method? 0.01.
3. The operating noise of the equipment meets the standard: ≤ 45dBA at a distance of 1m from the equipment
4. The material is discharged smoothly from the silo, there is no accumulation of material in the mixing tank, and there is no material sticking to the tank wall and discharge port.
5. Based on the characteristics of lithium battery powder, the spindle adopts a special sealing method.
6. Equipped with a side mixing device, ensuring the uniformity of material mixing.
7. The key parts of the tank are equipped with temperature measuring devices, and the interlayer of the tank is matched with a water cooling circulation system.
Product Features
1. The pot lid adopts double sealing.
2. Equipped with interlayer, capable of self circulating cooling.
3. Unloading can be controlled automatically by temperature/time or manually
4. The blade is made of integral stainless steel casting and refined through dynamic and static balance tests. And according to the characteristics of different materials, different forms of propeller blades or side slurry can be selected to achieve the desired mixing effect.
5. Electrical control can adopt PLC intelligent control system.
6. Optional variable frequency speed regulation device.
7. Internal spraying, blade spraying with tungsten carbide, inner wall spraying with PTFE, etc
8. Comes with a dust removal device to prevent dust from overflowing.
Attention should be paid to the following matters during work maintenance:
1. Be sure to follow the operating procedures of the equipment, as this is good maintenance for the equipment.
2. Note that the equipment should be started normally before adding materials and mixing. The materials should be added slowly in the required order.
3. Prepare sealing rings, rubber rings for couplings, V-belts, and rolling bearings. The working parts of these components are prone to malfunctions and should be replaced promptly if necessary.
4. Regularly (usually quarterly) inspect all fasteners for looseness; Check the tightness of the V-belt installation; Each part of the equipment should be cleaned, decontaminated, and dusted.
Repairs can generally be carried out once a year, and the following points should be noted:
1. Check and adjust the gap between the mixing blade, scraper, and mixing chamber wall to meet the requirements in the table below.
2. Disassemble each rolling bearing, clean and inspect it; Replace severely worn parts. Replace the lubricating grease and sealing ring.
3. Check whether the main drive shaft is bent or worn.
4. Check and clean the cylinder, replace the sealing ring and vulnerable parts of the guide sleeve, and inspect the piston rod for bending, deformation, and wear.
5. After inspecting the main parts, keep records, test if necessary, prepare the parts and accessories, and propose for the next maintenance and replacement