Particle powder appearance detector

CalpasPowder particle impuritiesScanning analyzer

industry demand

If different colors are mixed in plastic raw materials (resin, powder), it may cause harm to downstream customers. Nowadays, more and more downstream processing users demand product appearance from upstream suppliers, such as yellow index, black spots, black spot particles, color particles, size particles, tailing, continuous particles, etc., all of which must meet certain requirements.

For some customers or customers of transparent and white products, the amount of impurities in the raw materials will greatly affect the production process and the quality of the final product. Identifying these defects, analyzing the reasons, optimizing the process, and adding relevant equipment in the production process to eliminate defects are the * needs of high-quality users.

Based on mathematical models in optics, imaging, and graphic analysis, our products are born with * *, automation and accuracy become the foundation, and simpler operation and more functions become the reasons why customers choose them.

CalpasDescription of Powder Particle Impurity Scanning Analyzer
CalpasIt is a system that detects and analyzes powders or particles, and calculates the order of magnitude distribution of impurities and anomalies. It detects impurities of different colors and shapes in real-time from a large number of products, and provides users with various impurity size and color information through reports.
a setCalpasThe items that the system can detect include:
1Powder (e.gPVC）Impurities in;
2Particles (e.gPPThePETheABS）Impurities in the material, including black spots and discoloration;
3Fiber impurities and foreign impurities outside of powders and particles;
4High transparency or high reflectivity particles (e.gPC/PMMA）Black spots, heterochromatic spots, gel spots, etc;
5The size and shape of the particles themselves.

CalpasThe composition of the impurity scanning detector mainly includes:

High performance high-speed camera（CCDOr users); Particles with adjustable illumination intensity4Light source shadow assisted lighting system (there are multiple options for light source illumination depending on the transparency and particle size of the product); A three-dimensional vibration feeding system with adjustable feeding speed; An analysis software that can simultaneously analyze the color and size of impurities, as well as the size and shape of particles themselves.

The system can also be equipped with an automatic impurity sorting device, an automatic cleaning device for the feeding track, and a dust prevention device for the entire machine. If users have special application requirements, it can be customized to meet their detection needs.

CalpasEasy to operate, user-friendly software interface, one click fully automatic operation for automatic feeding, testing, and generating testing reports. The software can be installed on ordinary home computers, with low noise, fast speed, high repeatability during the testing process, and equipped withCalpasThe standard board is used for regular calibration of instrument detection size data.

CalpasThe main features of the powder particle impurity scanning analyzer are:

1. One machine simultaneously measures various functions such as black spots, mixed colors, and irregular shapes;
2. The sample rolls flat and passes very quickly;
3. Can customize multiple impurities and name them;
4. High performance high-speed cameras;
5. Adjustable lighting brightness;
6. Low noise level;
7. An automatic product supply device that can adjust the speed and quantity of product supply;
8. Real time analysis of detected impurities, automatic login to the impurity screen storage window, and analysis of various impurity information.

CalpasProduct performance:

1. High speed image analysis:500gpowder/3minute;1kgparticle/2minute
2. Measuring range50~30,000μmUser customization can be divided into different size levels.
3. Lighting: Choose different lighting conditions based on the characteristics of your sample, such as the centerLEDLighting (powder product), squareLEDLighting (particle products), special lighting (high transparency particles), etc., the lighting intensity can be manually adjusted.
4. Feeding system: A three-dimensional feeding system that can adjust the feeding speed by adjusting the vibration amplitude and feeding height.
5. Report: Automatically generate product inspection reports, displaying information on impurity particle shapes, colors, and defect point sizes, as well as impurity images.
6. Performance:STD＜1%(Powder);STD＜5%(Particles)ISO14484