Automatic smoked oven for baking food

Automatic smoked oven for baking food
Food bakingsmokehouseHas the following characteristics:

This device has functions such as baking, drying, steaming, cold fumigation, hot fumigation, cooling, etc. Users can flexibly choose the appropriate process program according to the different requirements of product processing technology, achieve automatic control, and achieve the purpose of curing and sterilization. This device consists of four parts: a smoke box, an automatic program controller, a smoke generator, and a smoke truck. The key components are a complete circulation system composed of steam pipes, heat exchangers, and exhaust channels. The mixed gas of smoke and hot air inside the box forms a vortex area under the action of two sets of circulating fans, allowing the mixed gas to balance and evenly pass through the meat products suspended in the smoke box at a suitable speed, allowing them to mature and sterilize.
Smoked flavorings are made from natural plants through dry distillation, purification, and refinement. They have good aroma enhancement and anti-corrosion effects and are mainly used to make various smoked flavor meat products, fish, bean products, soy sauce, vinegar, and seasonings.
The use of smoked aroma compounds to fumigate food is currently a widely used method in the world's smoked food industry, and is regarded as a promising spice in the smoking industry. The prominent advantage of liquid fumigation method is that it does not contain carcinogenic substances such as 3,4-benzo [a] pyrene, and the smoked food is safe and reliable; It can significantly reduce the investment of traditional methods in factory buildings, equipment, and other aspects; Can achieve mechanization, electrification, and continuous production operations, greatly improving production efficiency; Its production process is simple, easy to operate, the smoking time is short, the labor intensity is low, and it is used for anti-corrosion, preservation, and quality assurance of the product.
Smoking oven is one of the equipment used in the meat product maturation process. This machine has functions such as steaming, drying, humidifying and drying, baking, smoking, exhaust, and cleaning. The interlayer of the host frame is filled with imported high-temperature resistant polyurethane foam material, which is molded in one go to enhance the insulation effect, improve sealing, and save energy and efficiency. The touch screen, programmable controller, relay, solenoid valve and other key electrical components of the fully automatic smoking furnace are all imported products. The human-machine interface with a large window vividly and intuitively displays the operating status of the device, and allows for the adjustment of state parameters such as time, temperature, humidity, and exhaust size at any time during operation. The operation is very simple. With excellent smoke generation and circulation system, the smoke in the furnace can be evenly distributed, resulting in uniform coloring and beautiful color of meat products, ensuring high product yield.
Performance characteristics:
1. This smoke box is a new generation product developed based on the introduction and digestion of similar German product technology, with advantages such as low energy consumption and fast temperature rise.
2. The design adopts a German circulating fan impeller and a circulating air duct structure, effectively increasing the wind speed by 25%, making the wind speed more uniform, reducing the temperature difference inside the box, and ensuring the maximum air flow state at various points inside the box.
3. The equipment adopts a "U" - shaped steam heat exchanger structure, which increases the heat exchange area by 70%, accelerates the heating rate, and ensures fast temperature rise and heating performance of the product.
4. The equipment has the function of temperature and strong exhaust, ensuring the uniformity of product drying, accelerating the product drying process, and shortening processing time.
5. The equipment adopts dual speed circulating fans and one dual speed strong exhaust fan, with each fan having a power of only 0.9/3KW, effectively reducing power consumption by 30%. The bearings at both ends of the fan motor are equipped with oil nozzles.
6. The equipment adopts pneumatic pilot valve to control steam flow, and the steam pneumatic valve is made of stainless steel material, with temperature control, stability, and reliable operation.
7. The inner and outer walls of the box are made of high-quality SUS304 stainless steel, with a bottom plate of 4mm, inner and outer side plates of 1.5mm, inner top plate of 1.5mm, inner and outer door panels of 1.5mm, and a wind deflector (304L) of 1.5mm.
8. The equipment adopts high-quality sealing strips, with good sealing and no steam or smoke leakage.
9. The equipment is equipped with an escape device that can open the smoke box door from inside. When the door is opened, it can stay at a 95 degree angle without any automatic opening or closing phenomenon.
10. The equipment adopts high-temperature resistant rock wool as the insulation material for the box, with a thickness of 60mm, tight insulation, and a flat appearance.
11. The equipment is equipped with a cleaning device with automatic cleaning function, which can clean various points inside the box.
12. The smoke box is equipped with a smoke inlet structure and an adjustable smoke volume damper; The flue pipeline is short, with less pollution and easy disassembly and cleaning. The smoke generator is made of high-quality SUS304 stainless steel and is suitable for standard wood pellet smoke production; Equipped with smoke temperature sensors and fire extinguishing nozzles to prevent wood particles from burning with open flames; Can control smoke concentration according to processing requirements.
13. The human-machine control interface of the equipment adopts a Weilun Tong 10 inch touch control screen and an Omron PLC programmable controller. The computer automatically controls the entire process of program operation, and can dynamically display the current running process, set time, running time, set temperature, set furnace temperature, humidity, and product center temperature. It can also display the operating status, alarm status, and other parameter screens of the smoke box body valves, fans, and other equipment. Capable of modifying set parameters and selecting set programs for a single device during operation; It has an alarm function and can emit sound and light alarms.
14. Users can modify setting parameters and select setting programs according to different process requirements; The control system can automatically control the entire process of drying, smoking, steaming, and baking according to the selected program.
15. The electrical components of the equipment are imported or joint venture brands such as Omron and Schneider, with a protection level of IP55 or above for electrical appliances and components.

Zhucheng New Xudong Machinery Co., Ltd. specializes in designing, producing, and processing various types of frying machines, dumpling skin machines, frying production lines, smoking ovens, etc. We guarantee quality, provide consultation, and visit our company for inspection. We will be dedicated to serving you.

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