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Guangzhou Lvye Environmental Protection Equipment Co., Ltd

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Precautions for installation of honeycomb inclined tube packing
Date: 2022-02-15Read: 9
  Introduction to honeycomb inclined tube packing:
There are two forms of environmentally friendly inclined tube packing assembly: hexagonal honeycomb inclined tube packing and inclined plate packing. Guangzhou Lvye honeycomb inclined tube packing is mainly used for various sedimentation and sand removal purposes. It has been widely used in water supply and drainage engineering in the past decade and has become a water treatment device. It has the advantages of wide applicability, high processing efficiency, and small footprint. Slanted pipe packing is suitable for sand removal at water inlet, general industrial and domestic water sedimentation, sewage sedimentation, oil separation, and tail tension concentration treatment. It is suitable for both new construction projects and the renovation of existing old tanks, and can achieve good economic benefits.
  Precautions during installation
For the installation sequence and precautions of hexagonal honeycomb inclined tube packing, Guangzhou Lvye Environmental Protection Equipment Company will summarize and remind everyone:
Firstly, it should be noted that the installation sequence of the honeycomb inclined tube packing sedimentation tank generally starts from the bottom: to complete the installation of the bottom mud discharge pipeline system, the mud discharge pipeline opening should meet the design requirements and be firmly fixed. Only after the technician checks and confirms it is correct, can the next program be installed; Complete the installation of the honeycomb inclined tube packing support. According to the installation construction drawing of the inclined tube sedimentation tank packing support, first prepare the inclined tube packing support in place, carefully check that all welding nodes are secure, the support strength is sufficient to withstand the weight of the packing, and also handle the anti-corrosion work on the surface of the support.
Attention Editor 1: Due to the fact that the specific gravity of the inclined pipe filling is 0.92, which is slightly lower than that of water, 10mm threaded steel or round steel reinforcement should be used to fix it above the filling to prevent it from loosening and floating. The steel bars and angle steel are both coated with epoxy coal tar for corrosion prevention.
Hot welding method
  on-site preparation
1. Preparation of hot stamping power supply and cables;
2. Prepare 2 500W soldering irons;
3. Operators in place, supervisors in place
4. After the completion of the inclined tube filling hot welding, the large volume will occupy a lot of space, and a storage area should be reserved in advance;
  Hot welding operation
1. Open the packaging of the inclined tube packing, place the piece of inclined tube packing flat on the ground, take the second piece of inclined tube packing and place it on top of the piece of packing. Check the cut of the inclined tube packing, which must ensure a 60 ° angle and a hexagonal honeycomb shape. After checking for accuracy, start to heat and bond the adhesive points;
2. All flat joints at both ends of the inclined pipe filling should be hot pressed, and the joint between the two flat surfaces on both sides should be hot pressed with at least four points. In the middle of the two inclined pipe filling surfaces, at least four points should be welded to ensure a firm welding;
3. Pay attention to the operation rhythm during hot stamping, control the temperature well, and do not miss the number of hot stamping points;
4. Each inclined tube packing is packaged as a separate hot stamping unit, and after the hot stamping is completed, it is neatly stacked on the site;
5. Make sure to cut off the power supply of the soldering iron during the break and place it safely;
  Safety Precautions
1. Pay attention to personal safety and prevent burns and electric shock when hot connecting the contact points;
2. The hot welding operation requires at least two people to be present, assist each other, and cooperate with the operation;
3. The hot welding operation must be carried out in an open area, and there must be a guardian during construction;
4. There must be no flammable materials on the hot welding site, and fire-fighting facilities must be present;
5. In case of accidents, report them in a timely manner, and call the police in case of emergencies.
  Assembly of hexagonal honeycomb inclined tube packing pool
Assemble the inclined tube packing unit after hot stamping from left to right on the upper part of the packing bracket. Always maintain a constant angle of 60 °, and when assembling each unit in sequence, it should be appropriately compressed. If the size is not exactly suitable when assembling to the right, it is necessary to use loose sheet inclined tube filling to heat weld according to the size before assembling until it is fully in place.
  Hexagonal honeycomb inclined tube filling upper fixing
Due to the honeycomb inclined tube packing having a specific gravity of 0.92 slightly lower than water, the inclined tube packing needs to be reliably fixed from left to right above the packing after assembly in the pool, which can effectively prevent the possibility of loosening and floating of the inclined tube packing during initial use.
  Operation and commissioning of hexagonal honeycomb inclined tube packing sedimentation tank
(1) Check if the inflow is uniform and not cause any impact on the sedimentation tank, which may affect the sedimentation effect;
(2) Adjust the height and levelness of the water outlet weir to be appropriate, and maintain uniform water discharge;
(3) After the above construction procedures, the installation of the filling material for the inclined pipe sedimentation tank has been completed. After normal use, it is necessary to determine the sludge discharge cycle based on the concentration of suspended solids in the inflow, pay attention to timely sludge discharge, and ensure that the inclined tube sedimentation tank always maintains good operating conditions and satisfactory effluent quality.
  Guangzhou Lvye Environmental Protection Equipment Co., Ltd

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